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  #1  
Old 03-23-2010, 03:05 PM
whunter's Avatar
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Join Date: Dec 2003
Location: Metro Detroit, Michigan
Posts: 16,925
OM617.952 Rebuild parts list

OM617.952 Rebuild parts list


Screw, pulley to harmonic balancer mounting, (6 per engine, stretch to yield, junk used ones)
MB# 000912 008203

Dowel pin, harmonic balancer mounting, (2 per engine, get extra = single use and easy to damage)
MB# 000007 008244

Flywheel Bolt, (12 Per engine, stretch to yield, junk used ones)
part # 110 990 04 19

Spacer Ring, Front Crankshaft Seal
MB# 615 031 00 51

Oil Pump Tensioner Rail
MB# 617 181 00 59

Oil Pump Chain, With Master Link
MB# 000 997 81 94

"IWIS" Timing Chain, With Master Link, Double Row - 136 Links
MB# 003 997 62 94

Chain Tensioner Rail, (Clamping Lever)
MB# 615 050 09 16

Timing Chain Guide, NOTE: This Nylon Guide Replaces Two Previous Metal/Rubber Chain Rails.
MB# 615 050 14 16

Timing Chain Guide, Lower - Outer
MB# 615 052 10 16

Timing Chain Guide, Lower - Inner
MB# 615 052 11 16

Piston Ring Set, Standard (90.90 mm) 3.0 - 2.0 - 4.0
MB# 003 030 24 24

Cylinder Sleeve, (5 Per engine)
MB# 616 011 12 10

Bolt rod bearing cap, (10 Per engine, stretch to yield, junk used ones)
MB# 615 038 05 71

Main Bearing Set, Standard 70.00 mm
MB# 617 030 05 40

Rod Bearing Set, Standard 52.00 mm
MB# 617 030 05 60

Thrust Washer Set, (Shim) To Engine Main Bearings 2.15 mm
MB# 617 030 00 62

Washer, bolt cylinder head to block, (22 Per engine)
MB# 102 016 03 76

Cylinder Head Bolt, (5 Per engine, stretch to yield, junk used ones)
MB# 615 990 01 12

Cylinder Head Bolt, 10 X 120 mm, 12 Point Allen Head, (9 Per engine, stretch to yield, junk used ones)
MB# 615 990 02 12

Cylinder Head Bolt, (8 Per engine, stretch to yield, junk used ones)
MB# 615 990 03 12

Gasket kit, short block
MB# 617 010 12 05

Valve Stem Seal Kit, (1 Per ENGINE)
MB# 617 050 00 67

Valve Cover Gasket
MB# 617 016 01 80

Head Gasket Set
MB# 617 010 88 20

Turbo Installation Kit, Contains: (1) Turbo Mount Gasket, (1) Exhaust Manifold, Gasket, (2) Oil Line Gaskets, (4) Seal Rings
MB# 617 090 06 80

Oil Filter Kit. Contains: (1) Filter Cartridge Plus Seals
MB# 000 180 25 09 67

Repair Kit For Vacuum Pump, Piston Type, Includes Seals and Valves
MB# 000 586 17 23

Valve, check valve
MB# 617 018 00 29



************************************************************************
You may need the following parts if they are damaged....................

Piston, (5 Per engine)
MB# 617 030 10 17

Wrist Pin Bushing, 31.00 MM, (5 Per engine)
MB# 617 038 01 50

Wrist Pin Bushing, 31.50 MM, (5 Per engine)
MB# 617 038 02 50

Prechamber Heat Shield At Diesel Nozzle Tip, (5 Per engine)
MB# 617 017 03 60

Screw collar, injector mounting
MB# 615 017 00 03

Prechamber, diesel injection
MB# 617 010 03 52

Seal ring, STANDARD SIZE, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber.
MB# 615 017 00 60

Seal ring, SIZE 1 = 2.3 MM, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber.
MB# 615 017 01 60

Seal ring, SIZE 2 = 2.6 MM, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber.
MB# 615 017 02 60

Seal ring, SIZE 3 = 2.9 MM, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber.
MB# 615 017 03 60

Locking nut, valve adjustment, (10 Per engine)
MB# 615 053 01 20

Intake Valve, 10 mm Shaft Diameter (5 Per engine)
MB# 617 053 00 01

Exhaust Valve, 10 mm Shaft Diameter (5 Per engine)
MB# 617 050 00 27

Intake Valve Guide, STANDARD, 14 MM
MB# 616 053 03 29

Intake Valve Guide, REPAIR SIZE, 14.20 MM
MB# 616 053 04 29

Exhaust Valve Guide, STANDARD, 14 MM
MB# 616 053 03 30

Exhaust Valve Guide, REPAIR SIZE, 14.20 MM
MB# 616 053 04 30

Valve Spring, Outer
MB# 615 053 01 20

Bushing, valve rocker arm, (10 per engine)
MB# 615 055 01 50

Woodruff Key, 5 deg. offset. Camshaft Gear to Camshaft, To Adjust Valve Timing
MB# 621 991 00 67

Woodruff Key, 3 deg. offset. Camshaft Gear to Camshaft, To Adjust Valve Timing
MB# 621 991 02 67

Woodruff Key, 2 deg. offset. Camshaft Gear to Camshaft, To Adjust Valve Timing
MB# 621 991 04 67

Woodruff Key, standard. Camshaft Gear to Camshaft.
MB# 006888 004002

Tensioner, timing chain
MB# 617 050 02 11

Spring, timing chain tensioner
MB# 110 993 39 01

Wastegate Hose
MB# 000 098 07 83

Bearing, intermediate shaft, (injection pump drive).
MB# 617 052 01 06

Bushing, timing chain idler sprocket.
MB# 127 052 00 50

***************************************************************************

On these parts you must measure the current crankshaft bearing journals and Rod bearing journal dimensions.
It is impossible to determine what size you need without this information.

guard plate, (thrust bearing) 2.51 MM
MB# 6173030062

guard plate, (thrust bearing) 2.20 MM
MB# 6173030162

guard plate, (thrust bearing) 2.25 MM
MB# 6173030262

guard plate, (thrust bearing) 2.35 MM
MB# 6173030362

guard plate, (thrust bearing) 2.40 MM
MB# 6173030462

Crankshaft bearing set, standard size 70.00 MM
MB# 6170300540

Crankshaft bearing set, repair size 69.75 MM
MB# 6170300640

Crankshaft bearing set, repair size 69.50 MM
MB# 6170300740

Crankshaft bearing set, repair size 69.25 MM
MB# 6170300840

Crankshaft bearing set, repair size 69.00 MM
MB# 6170300940

connecting ROD bearing set, standard size 52.00 MM
MB# 6170300560

connecting ROD bearing set, repair size 51.75 MM
MB# 6170300660

connecting ROD bearing set, repair size 51.50 MM
MB# 6170300760

connecting ROD bearing set, repair size 51.25 MM
MB# 6170300860

connecting ROD bearing set, repair size 51.00 MM
MB# 6170300960



NOTE – All prices on special order parts subject to change without notice.
__________________
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asemastermechanic@juno.com

Noise Vibration and Harshness (NVH), Dynamometer, R&D, Heat exchanger durability development/test, HV-A/C Climate Control Prototype Development, Prototype Vehicle Development, Technical Quality Auditor, Automotive Technical Writer, Prototype Build, Prototype Durability.

Last edited by whunter; 03-02-2012 at 01:08 AM.
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  #2  
Old 03-23-2010, 03:33 PM
rrgrassi's Avatar
mmmmmm Diesel...
 
Join Date: Jun 2006
Location: Royse City Tx
Posts: 4,802
Wow long list...so what is the ball park figure of all this, or would you be better off buying the $7500 Metric long block assembly?
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  #3  
Old 03-24-2010, 06:50 PM
whunter's Avatar
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Join Date: Dec 2003
Location: Metro Detroit, Michigan
Posts: 16,925
Quote:
Originally Posted by rrgrassi View Post
Wow long list...so what is the ball park figure of all this, or would you be better off buying the $7500 Metric long block assembly?
This price is only good for ten days, later you will need to contact "Phil for current cost.

$1494.45 DELIVERED

Last edited by whunter; 07-20-2011 at 03:07 PM.
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  #4  
Old 11-30-2010, 12:50 PM
whunter's Avatar
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Join Date: Dec 2003
Location: Metro Detroit, Michigan
Posts: 16,925
format change + links

RE: Do you have a kit for stripping down and rebuilding a OM617.952?

Answer: This is the best that can be done without tearing down your engine to verify exactly what parts are needed.




OM617.952 Parts list

Gasket kit, short block, INCLUDES: gasket, oil filter housing, Gasket
thermostat housing, gasket water pump housing, gasket lower oil pan,
Crankshaft Seal Front, Vacuum Pump Gasket to Crankcase, one turbo drain tube
seal ring, gasket injection pump to block, rear crankshaft seal, gasket
timing chain tensioner, grommet turbo drain tube to upper oil pan, many metal seal rings.
MB# 617 010 12 05

seal ring, turbo drain tube (the second is in the short block gasket kit).
MB# 0049975348

Fuel Filter, Spin-on Type
MB# 001 092 32 01

Engine Mount
MB# 123 241 30 13

o-rings, oil accumulator upper oil pan
MB# 0069972645

Gasket, oil pressure sensor cover
MB# 6171840180

Diesel Fuel Pre-Filter, (In-Line Filter) With 90 deg. Elbow
MB# 001 477 66 01

Glow Plug, Pole Type Element 12 mm Thread x5 per engine
MB# 000 159 83 01

lift pump valve kit
MB# 0000900210

primer pump
MB# 0000908850

Breather line
MB# 1152000058

Seal ring x8
MB# 007603008100

thermostat
MB# 6172001815

Pre cut bypass hose
MB# 900271042012

water pump gasket
MB# 6162010080

Oil Pump Tensioner Rail
MB# 617 181 00 59

"IWIS" Oil Pump Chain
MB# 000 997 81 94

"IWIS" Master Link, Double Row Timing Chain
MB# 003 997 62 94

Chain Tensioner Rail, (Clamping Lever)
MB# 615 050 09 16

Timing Chain Guide, NOTE: This Nylon Guide Replaces Two Previous
Metal/Rubber Chain Rails.
MB# 615 050 14 16

Cylinder Head Bolt, (5 Per engine, stretch to yield, junk used ones)
MB# 615 990 01 12

Cylinder Head Bolt, 10 X 120 mm, 12 Point Allen Head, (9 Per engine, stretch
to yield, junk used ones)
MB# 615 990 02 12

Cylinder Head Bolt, (8 Per engine, stretch to yield, junk used ones)
MB# 615 990 03 12

Valve Stem Seal Kit, (1 Per ENGINE)
MB# 617 050 00 67

Valve Cover Gasket
MB# 617 016 01 80

Head Gasket Set
MB# 617 010 88 20

turbo reseal kit/Turbo Installation Kit, Contains: (1) Turbo Mount Gasket, (1) Exhaust Manifold, Gasket, (2) Oil Line Gaskets, (4) Seal Rings
MB# 617 090 06 80

seal ring, turbo connector to intake, the second is in the turbo re-seal kit)
MB# 0049975448

Prechamber Heat Shield At Diesel Nozzle Tip, (5 Per engine)
MB# 617 017 03 60

Oil Filter Kit. Contains: (1) Filter Cartridge Plus Seals
MB# 000 180 25 09 67

Repair Kit For Vacuum Pump, Piston Type, Includes Seals and Valves
MB# 000 586 17 23

**************************************************************************************************** ******************************************************

You may need the following parts if they are damaged....................

Piston, (5 Per engine)
MB# 617 030 10 17

WRIST PIN BUSHING, NO LONGER AVAILABLE. 31.00 MM, (5 Per engine)
MB# 617 038 01 50

Wrist Pin Bushing, 31.50 MM, (5 Per engine)
MB# 617 038 02 50

Crankshaft gear/sprocket
MB# 617 052 00 03

Camshaft gear/sprocket
MB# 121 052 03 01

sprocket gear/sprocket
MB# 621 050 04 09

Timing device, diesel injection
MB# 617 070 05 45

Screw collar, injector mounting
MB# 615 017 00 03

Prechamber, diesel injection
MB# 617 010 03 52

Seal ring, STANDARD SIZE, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber.
MB# 615 017 00 60

Seal ring, SIZE 1 = 2.3 MM, for setting diesel injection prechamber deck height = the CRITICAL GAP between piston and prechamber.
MB# 615 017 01 60

Locking nut, valve adjustment, (10 Per engine)
MB# 615 053 01 20

Intake Valve, 10 mm Shaft Diameter (5 Per engine)
MB# 617 053 00 01

Exhaust Valve, 10 mm Shaft Diameter (5 Per engine)
MB# 617 050 00 27

Intake Valve Guide, STANDARD, 14 MM
MB# 616 053 03 29

Exhaust Valve Guide, STANDARD, 14 MM
MB# 616 053 03 30

Chain Tensioner, timing chain
MB# 617 050 02 11

Spring, timing chain tensioner
MB# 110 993 39 01

Wastegate Hose
MB# 000 098 07 83
.
__________________
ASE Master Mechanic
asemastermechanic@juno.com

Noise Vibration and Harshness (NVH), Dynamometer, R&D, Heat exchanger durability development/test, HV-A/C Climate Control Prototype Development, Prototype Vehicle Development, Technical Quality Auditor, Automotive Technical Writer, Prototype Build, Prototype Durability.

Last edited by whunter; 10-15-2012 at 02:58 PM.
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