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Forum: Diesel Discussion

01-23-2018, 09:13 PM

Replies: 42

OM606 to OM603 injection pump help

Views: 15,640

Posted By sixto

Base timing is set by turning the crank to 15*...

Base timing is set by turning the crank to 15* ATDC #1 and using the turnbuckle to center the RIV tang in the port. Loosen the the bolts in front and one bolt in the back so the IP shifts as you...

Forum: Diesel Discussion

01-21-2018, 03:09 PM

Replies: 42

OM606 to OM603 injection pump help

Views: 15,640

Posted By sixto

How much have I forgotten? -...

How much have I forgotten? - http://www.peachparts.com/shopforum/diesel-discussion/317678-replaced-delivery-valve-seals-w124-300d-2.html

Maybe the internal passages of the element are blocked or...

Forum: Diesel Discussion

01-21-2018, 02:39 PM

Replies: 42

OM606 to OM603 injection pump help

Views: 15,640

Posted By sixto

Some light reading: ...

Some light reading:

http://www.peachparts.com/shopforum/diesel-discussion/368432-delivery-valve-o-ring-problem%3B-car-clacking-loud.html

5,5 & 7mm element, difference here (filmclip)...

Forum: Diesel Discussion

01-20-2018, 03:22 PM

Replies: 42

OM606 to OM603 injection pump help

Views: 15,640

Posted By sixto

What I don’t see in your picture is how the...

What I don’t see in your picture is how the return line from the IP is routed to the filter block. There’s a special banjo bolt just ahead of the throttle bell crank of the IP. The hollow bolt had...

Forum: Diesel Discussion

01-20-2018, 02:52 PM

Replies: 42

OM606 to OM603 injection pump help

Views: 15,640

Posted By sixto

I don’t know the 606 fuel supply system, only the...

I don’t know the 606 fuel supply system, only the simpler 603 system.

Are you cranking with the injector lines loose to facilitate purging air?

If you apply vacuum to the shutoff actuator, does...

Forum: Diesel Discussion

01-17-2018, 12:34 PM

Replies: 42

OM606 to OM603 injection pump help

Views: 15,640

Posted By sixto

Here’s delivery valve seal info -...

Here’s delivery valve seal info - http://www.peachparts.com/shopforum/diesel-discussion/89227-603-injection-pump-leaking.html

Here’s general IP replacement info - PeachPartsWiki: Injection Pump...

Forum: Diesel Discussion

01-16-2018, 11:19 PM

Replies: 42

OM606 to OM603 injection pump help

Views: 15,640

Posted By sixto

1) control rod sensor - I think it only serves...

1) control rod sensor - I think it only serves EGR and ARV.

2) ALDA set screw - don’t touch it until the engine is running properly in its new home.

3) ALDA boost signal nipple - connects to...

Forum: Diesel Discussion

01-14-2018, 02:08 PM

Replies: 42

OM606 to OM603 injection pump help

Views: 15,640

Posted By sixto

Put back the 606 pump (timing doesn’t matter),...

Put back the 606 pump (timing doesn’t matter), turn the engine to 15* ATDC #1 confirmed by cam lobes, remove 606 pump, confirm 603 pump RIV tang is centered in the port, install 603 pump.

I say...

Forum: Diesel Discussion

01-12-2018, 08:41 PM

Replies: 42

OM606 to OM603 injection pump help

Views: 15,640

Posted By sixto

Was the engine confirmed to be at 15* ATDC #1...

Was the engine confirmed to be at 15* ATDC #1 when you removed the 606 IP? That’s where it should be and there’s work to do if it’s not.

Is the sprocket still indexed to the chain?

Do you have...

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