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  #31  
Old 12-05-2008, 01:45 PM
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Posts: 27
Quote:
Originally Posted by Paul T View Post
Your brake expert is correct; the pad did not actually deform. In my case, it was a Volvo 965, and every few years the problem would pop up. AS I remember it, the pads were held in the caliper by two pins that press fitted into the caliper and ran thru two holes in the pad backing. These pins would rust up, solidly enough that the pad really was not moving much, despite heavy pedal pressure. And the pads did not hang-up on the rotor either. But the limited motion of the pads resulted in a springy , soft, depressed pedal. I had 2 shops look at it, bleed everything, to no avail. It was only when I went in to replace the rotors and pads, out of desperation, that I discovered the cause. BUT, since you have determined that the pads do move freeely, this does not seem to be your problem. I would be looking at the rubber hoses, expanding. Good Luck with that beautiful car.
Thanks Paul, I did listen to you and actaully stripped all the pads out of the calipers, cleaned and checked everything, and then refitted. I got really desperate to fix it (this has been going on for three weeks now) so got on the phone and rang around ten or so brake shops. I had a list of all the things people had suggested on this formum and ran it past all the specialists.

One thing I learnt from this excercise is that even when you get advice from the 'experts' that the level of experience and advice varies massivley.

I had one guy 100% convinced it was the brake booster even though, as Aurthur has pointed out, its a ridgid fixed coupling betwen the pedal and the master. He wanted me to bring it in for replacment at a cost of 700 dolars. That would have been tipping money down a hole.

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  #32  
Old 12-09-2008, 02:55 AM
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Join Date: Dec 2008
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Can you believe it

I sent my master cylinder away to be resleved in stainless last week. The shop have just called me to say that the cyclinder is perfect and no work needs to be done. Back to the drawing board!!!!!
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  #33  
Old 02-26-2009, 02:46 PM
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Join Date: Dec 2008
Posts: 27
Talking Problem Finally sorted

After three months of misery I have finally sorted this issue. I ended up pulling the brake booster apart to figure out how it operated and discovered that there isn't a solid connection all the way through. Even though the booster was brand new, it had probably sat on the shelf for 20 years in the local merc dealership. The rubber diaphram showed signs of ageing and upon close inspection had hardened and cracked causing the distinctive hissing sound I could here from the inside of the car.

I actaully brought another complete car that was too far gone for an economic restoration and stole the booster. This fixed the problem 100% back to where it should have been.

So anyone with a similar sinking pedal problem please dont rule out he booster.
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  #34  
Old 02-26-2009, 08:41 PM
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Join Date: May 2006
Posts: 140
great

thanks for the update. I have been wondering what happened to you.

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