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  #23  
Old 12-05-2008, 01:45 PM
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Join Date: Dec 2008
Posts: 27
Quote:
Originally Posted by Paul T View Post
Your brake expert is correct; the pad did not actually deform. In my case, it was a Volvo 965, and every few years the problem would pop up. AS I remember it, the pads were held in the caliper by two pins that press fitted into the caliper and ran thru two holes in the pad backing. These pins would rust up, solidly enough that the pad really was not moving much, despite heavy pedal pressure. And the pads did not hang-up on the rotor either. But the limited motion of the pads resulted in a springy , soft, depressed pedal. I had 2 shops look at it, bleed everything, to no avail. It was only when I went in to replace the rotors and pads, out of desperation, that I discovered the cause. BUT, since you have determined that the pads do move freeely, this does not seem to be your problem. I would be looking at the rubber hoses, expanding. Good Luck with that beautiful car.
Thanks Paul, I did listen to you and actaully stripped all the pads out of the calipers, cleaned and checked everything, and then refitted. I got really desperate to fix it (this has been going on for three weeks now) so got on the phone and rang around ten or so brake shops. I had a list of all the things people had suggested on this formum and ran it past all the specialists.

One thing I learnt from this excercise is that even when you get advice from the 'experts' that the level of experience and advice varies massivley.

I had one guy 100% convinced it was the brake booster even though, as Aurthur has pointed out, its a ridgid fixed coupling betwen the pedal and the master. He wanted me to bring it in for replacment at a cost of 700 dolars. That would have been tipping money down a hole.
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