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#1
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Duty Cycle Issues
Hello,
I started an earlier thread regarding my emissions results. It was determined from the result that the car was running rich. High CO and HC levels with a low Nox level. I connected my multimeter to the X11 ports 2 and 3. I put the negative (black) lead into pin 2 and positive (red) lead into pin 3. When the ignition is turned to position 2, I get a reading of 30.7%. I have no idea what this means??? The pins are really confusing me since if I swap the red and black probes between pins 2 and 3, the duty cycle is now 70% which would indicate a federal car. The way it is now: When I start the car from cold, the duty cycle is 49.3%. Then after some time with the engine running, the duty cycle starts to fluctuate between 45%ish and 60%ish. To get to this point, I did some adjustments to the mixture screw, a fair amount (1 full turn) of CW movements from which I understand is actually supposed to enrichen the mixture... So as you can tell, I have no idea why this is occurring... Weird thing is that when I hold the engine at 2500RPM, then duty cycle slowly but surely works its way to 0.00%. Which means the car is leaning itself out? ![]() ![]() ![]()
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2006 BMW M5 "Heidi" @ 109,000 miles 2005 MBZ C55 AMG "Lorelai" @ 165,000 miles 1991 MBZ 300E "Benzachino II" @ 165,000 miles 1990 MBZ 500SL "Shoshanna" @ 118,000 miles (On the hunt for a good used M103 engine as of 6/10/23, PM me if you have one to sell!) |
#2
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Sounds like you were able to get your IDLE CO mixture dialed in fairly well. Closed loop 45% - % 60 fluctuating is a well adjusted reading.
I would suspect your EHA valve might be bad. Mine did the same thing. I got the idle mixture adjusted, then when I rev to 2500rpm the duty cycle slowly maxed out / went to zero. The EHA is primarily what affects mixture above 2500rpm. A good functioning EHA will ideally keep the mixture in the same 45% - 60% range that you have at idle. I just swapped a used EHA into my car and it fixed that problem immediately. You can adjust the EHA, but it is pretty pointless. The stock setting should not be messed with.
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http://i193.photobucket.com/albums/z...-RESIZED-1.jpg 1991 300E - 212K and rising fast... |
#3
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Try the cheap things first ...
Have you checked the engine coolant temperature and the air intake (if you've got one) temperature sensors.
My air temp sensor was dead, cost €12 to replace and changed the duty cycle from 50% to 90+%. Re-adjusted and everything was great aside from minor hesitate immediately after hot start. New Beru plugs (€20) solved that. And all this is on the original, 19 year old distributor cap - that's the next purchase. Good luck. RayH |
#4
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Hello,
I went ahead and purchased a used EHA from eBay ($59 with shipping). Thank You for clearing that up. I need to change my thinking in that I should consider the system as two parts. 1. IDLE 2. AT SPEED (Throttle actuating.) I looked for the coolant temp sensor. I think it is supposed to be right near cylinder 6 and is the last one in the line of sensors. People who posted previously kept mentioning about a 4 prong sensor but my sensor only has 2 prongs with two individual connectors coming from the wiring harness. I searched the forum for the expected ohm values for a good sensor, but I was unable to find any posts or threads. (I know they exist, but my search terms are not finding the threads.) Does anyone know how I should test the water temp sensor and what ohm values I need to be getting? I do not have an air intake temperature sensor fitting to this car.
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2006 BMW M5 "Heidi" @ 109,000 miles 2005 MBZ C55 AMG "Lorelai" @ 165,000 miles 1991 MBZ 300E "Benzachino II" @ 165,000 miles 1990 MBZ 500SL "Shoshanna" @ 118,000 miles (On the hunt for a good used M103 engine as of 6/10/23, PM me if you have one to sell!) |
#5
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This is what I have for the 300CE-24
Quote:
1. 4-pin main engine temperature sensor (by water pump) - (measured across diagonals). HOT: 250 Ohms WARM: 1200 Ohms STONE COLD 2600 Ohms 2. 2-pin aux fan sensor (by water pump) HOT: 459/468 ohms (measured each pin to earth) - didn't measure across the pins. WARM: Open circuit (measured each pin to earth) 2600 Ohms (measured across the pins) STONE COLD: Open circuit (measured each pin to earth) 6470 Ohms (measured across the pins) 3. Single pole (temp gauge?) sensor (by water pump) - (measured to earth) HOT: 55 ohms WARM: 290 Ohms STONE COLD: 720 Ohms. 4. Air intake sensor (on air filter housing) - (measured across the 2 pins) HOT: open circuit. WARM: Open circuit STONE COLD: Open circuit Assume it's failed. The specified values are: 20C: 2500 ohms, 80C: 300 ohms. So, my ECU thinks it's always about minus 50C outside!!!! Hope it helps. RayH |
#6
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Hello Everyone,
Thought I would update the thread... I purchased a used EHA off of eBay. When it arrived I was a bit depressed as it looked like the brass cap screw that people remove to get access to the 2nd screw which actually adjusts the EHA was tampered with. I swapped it out with my current EHA and installed 2 new green colored o-rings while I was at it. (I will post a write up on how to replace the EHA when I get the chance.) After I changed the EHA with the 'new' one. I started the car with my multimeter set to duty cycle and the positive (red) probe in port 2 and the negative (black) probe in port 3. Key in, ignition position 2, engine is off: 69.2% Engine started, cold engine, idling: 49.2 to 49.8% Engine warming, engine entering closed loop cycle: Initially fluctuating between 49% and 65%, then eventually got 'lost' so to speak and by 2-3% increments per second worked its way to 92.3 - 92.7% and stayed there. (Note I was not touching the throttle at any point.) I turned the engine off, removed the air cleaner, used a 3mm hex key to turn the tower mixture screw, replaced air cleaner... etc. (Repeated this procedure 4 times) After a total mixture screw adjustment of slightly less than 5/8 CW... My new numbers with the new EHA installed: Cold engine idling: 49.2% Hot engine idling: 44.3% to 55.4% Hot engine revving (2500 to 4000RPMs) : jumpy as hell, but between 45 and 55%! No longer does the mixture work its way to 0% or 100% anymore when revved. With the old EHA, I was able to stabilize the hot idle mixture between 45 and 60%, but when revved the mixture would work itself to 100%. Replacing the EHA appears to have fixed my problem with the mixture when revving with a hot engine. (Please read above posts.) Now I am going on a highway run for an hour and will take the car for an emissions retest. Today is my last day for a free retest at my emissions place. If I dont pass, it might be the cats or something else. My plugs are only 10K old, my cap and rotor are 25K old, my wires are 30K old. Engine seems to run great. I am going for a test drive to see how this new EHA makes the engine behave. Wish me luck! Also, thank you for your assistance! ![]()
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2006 BMW M5 "Heidi" @ 109,000 miles 2005 MBZ C55 AMG "Lorelai" @ 165,000 miles 1991 MBZ 300E "Benzachino II" @ 165,000 miles 1990 MBZ 500SL "Shoshanna" @ 118,000 miles (On the hunt for a good used M103 engine as of 6/10/23, PM me if you have one to sell!) |
#7
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There were a lot of changes for the M103 that occurred starting in the 1990 model year. They didn't get the intake air temperature sensor or the EGR valve or the smog pump until that time. That's why your 89 doesn't have them. There were a lot of other changes at that time as well. For example, the ECU is very different and won't interchange. I'll bet that's when the change from 2 prong to four prong CTS occurred as well.
As JohnM and I can attest to, swapping a seemingly good ECU out for another one or two or three (in other words, try a few) can often cure these phantoms in the machine. Sorry I can't be more help. Regards, Eric
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89 300E "Benzer1" 15.924 Uncorrected 93 400E "Benzer3" 14.200 U.C. 95 E420 "Benzer4" 92 300E "Benzer5" 16.299 U.C. Future turbo CNG 87 300D "Benzer7" 87 300D "Benzer8" 87 300D "Benzer9" 87 300D/70 AMC Javelin "Sidewinder-Benzer" 87 300TD "Benzer11" 06 E320 CDI "Benzer12" 05 E320 CDI "Benzer12A" 71 AMC Javelin AMX 401 "Sidewinder" 74 AMC Hornet 401 "C.K.10" 13.63 U.C. 74 Bricklin SV1 "Presto" AMC 360 pwrd. |
#8
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How old is your oxygen sensor? It's driving the mixture adjustment.
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Chuck Taylor Falls Church VA '66 200, '66 230SL, '96 SL500. Sold: '81 380SL, '86 300E, '72 250C, '95 C220, 3 '84 280SL's '90 420SEL, '72 280SE, '73 280C, '78 280SE, '70 280SL, '77 450SL, '85 380SL, '87 560SL, '85 380SL, '72 350SL, '96 S500 Coupe |
#9
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Hello, just got back from testing the right most sensor again.
I put the red probe in one of the sensor's holes and touched the black probe to the block near cylinder 1. Took a reading then moved the red probe to the other hole. Prong 1: 1.680 kOhms Prong 2: 1.665 kOhms Car has not been started today so far. Current temperature in Arlington, TX is 75F. So the values are very similar which is good. It would have been obvious the sensor was bad if one of the values was very different. Oxygen sensor is less than 5K old, but if the car was running so rich then perhaps it has been fouled?
__________________
2006 BMW M5 "Heidi" @ 109,000 miles 2005 MBZ C55 AMG "Lorelai" @ 165,000 miles 1991 MBZ 300E "Benzachino II" @ 165,000 miles 1990 MBZ 500SL "Shoshanna" @ 118,000 miles (On the hunt for a good used M103 engine as of 6/10/23, PM me if you have one to sell!) |
#10
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Well, then it sounds like you have a lambda system that's doing it's job and the primary suspect is the catalytic converter.
But it might be interesting to measure the voltage from the o2 sensor at hot idle. You can do this by sticking a pin through the insulation into the wire and connecting your meter between the pin and ground. You should see around .45 volts.
__________________
Chuck Taylor Falls Church VA '66 200, '66 230SL, '96 SL500. Sold: '81 380SL, '86 300E, '72 250C, '95 C220, 3 '84 280SL's '90 420SEL, '72 280SE, '73 280C, '78 280SE, '70 280SL, '77 450SL, '85 380SL, '87 560SL, '85 380SL, '72 350SL, '96 S500 Coupe |
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