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  #16  
Old 04-12-2012, 01:56 PM
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I wouldn't have it run all the time. It's extra wear on the motor, extra load on the (too small) alternator, extra noise, etc.

If you just want it to run all the time just connect the two wires for the pressure switch. The fan will run anytime the key is on; no relay needed.

Who said anything about cutting wires? Just make a Y adapter for the plug on the compressor. Hmm, offhand I don't know what the connection for the clutch coil looks like.

-J

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  #17  
Old 04-12-2012, 02:24 PM
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How competent are you with auto electric? There are simple hacks and there are better hacks.

1) Simple hack -Wire a toggle switch into the cabin to jump/connect the high pressure switch on the rec/drier. Toggle it when A/C is on. This will turn on the aux fan at slow speed thru the R14 ( may be R15, cannot remember ).

2) Another hack - Wire a toggle switch into the cabin to jump/connect 1 pin of the thermostat on the engine block to ground. Toggle it when A/C is on. This will turn on the aux fan at full speed.

3) Good hack - Splice into the compressor wiring or Kilma pin 7 to get a switched 12v. Then wire up what compu_85 drew. I also posted it earlier.

Good luck.
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Not MBZ nor A/C trained professional but a die-hard DIY and green engineer. Use the info at your own peril. Picked up 2 Infractions because of disagreements. NOW reversed.

W124 Keyless remote, PM for details. http://www.peachparts.com/shopforum/mercedes-used-parts-sale-wanted/334620-fs-w124-chasis-keyless-remote-%2450-shipped.html

1 X 2006 CDI
1 x 87 300SDL
1 x 87 300D
1 x 87 300TDT wagon
1 x 83 300D
1 x 84 190D ( 5 sp ) - All R134 converted + keyless entry.
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  #18  
Old 04-12-2012, 02:43 PM
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Quote:
Originally Posted by ah-kay View Post
2) Another hack - Wire a toggle switch into the cabin to jump/connect 1 pin of the thermostat on the engine block to ground. Toggle it when A/C is on. This will turn on the aux fan at full speed.


Good luck.
On my car this kills the AC... but I know the late cars are wired a bit differently.

-J
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1991 350SDL. 230,000 miles (new motor @ 150,000). Blown head gasket

Tesla Model 3. 205,000 miles. Been to 48 states!
Past: A fleet of VW TDIs.... including a V10,a Dieselgate Passat, and 2 ECOdiesels.
2014 Cadillac ELR
2013 Fiat 500E.
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  #19  
Old 04-12-2012, 02:52 PM
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Quote:
Originally Posted by compu_85 View Post
On my car this kills the AC... but I know the late cars are wired a bit differently.

-J
It is possible if the Kilma relay also monitors the switch setting. This is to simulate the 110C ( or 115C depending on the color of the thermostat ) coolant temp. It is does then ignore it.
__________________
Not MBZ nor A/C trained professional but a die-hard DIY and green engineer. Use the info at your own peril. Picked up 2 Infractions because of disagreements. NOW reversed.

W124 Keyless remote, PM for details. http://www.peachparts.com/shopforum/mercedes-used-parts-sale-wanted/334620-fs-w124-chasis-keyless-remote-%2450-shipped.html

1 X 2006 CDI
1 x 87 300SDL
1 x 87 300D
1 x 87 300TDT wagon
1 x 83 300D
1 x 84 190D ( 5 sp ) - All R134 converted + keyless entry.
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  #20  
Old 04-12-2012, 03:25 PM
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On my late car there is no switch... there's the sensor in the water jacket for the ACC. It turns the fan onto high speed at 110*C and kills the AC at 120*C IIRC.

I'll review the W124 wiring diagrams when I get home.

-J
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  #21  
Old 04-12-2012, 03:53 PM
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Quote:
Originally Posted by ah-kay View Post
How competent are you with auto electric? There are simple hacks and there are better hacks.

1) Simple hack -Wire a toggle switch into the cabin to jump/connect the high pressure switch on the rec/drier. Toggle it when A/C is on. This will turn on the aux fan at slow speed thru the R14 ( may be R15, cannot remember )..
I believe this would work best because all I need is just the aux fan to run when the car is in traffic basically..
and I am not super competent at soldering in tight spaces etc...

Thanks guys
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  #22  
Old 04-12-2012, 07:00 PM
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That's what I was going to do for A/C in the summer, even ran the wire into the cabin for the toggle switch....BUT I couldn't implement it so it's not an eye sore. Also the idea of having to turn it on/off manually, don't like it.

So what I did was replaced the coolant/aux fan temp switch with one that have lower temp trigger points.....now clutch/aux fan comes on sooner to cool the coolant/engine & also the A/C condenser. Also it's automatic, no toggle switch.
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  #23  
Old 04-12-2012, 07:33 PM
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Why not a low cost kit based on radiator temp?

Derale Cooling Products 16769 - Derale Performance Adjustable Fan Controllers - Overview - SummitRacing.com

Depending on which app, it looks like you place a probe in the fins. I'd think the controller would be able to replace the high-pressure sensor and trigger the slow speed fan via a switched ground. If the controller only puts out a switched hot, then you can re-use the same type relay from the 260.
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  #24  
Old 04-12-2012, 07:49 PM
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That's a nice temp switch! You could attach the sensing bulb to the R/D, have it kick on at like 120*F.

-J
__________________
1991 350SDL. 230,000 miles (new motor @ 150,000). Blown head gasket

Tesla Model 3. 205,000 miles. Been to 48 states!
Past: A fleet of VW TDIs.... including a V10,a Dieselgate Passat, and 2 ECOdiesels.
2014 Cadillac ELR
2013 Fiat 500E.
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  #25  
Old 04-12-2012, 08:16 PM
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I just redid my A/C with Envirosafe es-12 (yeah I know it's fuel refrigerant, sue me)

I set the low side pressure @43 PSI at idle, 1500 RPM about 35 PSI at 96 degrees ambient.

Not only does my AC kick ass now, a weird side effect- it also triggered the aux fans to kick on sooner than it did before. Yesterday car said it was 103F and I was still blowing 44F out of the vents according to my thermometer, and the car runs the AUX fan well before the tstat hits 87F.

moral of the story- increase your charge pressures slightly.

rjp
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  #26  
Old 04-12-2012, 08:33 PM
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Moral of the story - KISS

The OP asked how to wire up the relay which we posted. He was not asking how to re-design the A/C system or replace the switch. Some MBZ switches at the rec/drier work on temp, some work on pressure. Some need to discharge the freon, some doesn't. I do not know what he has. He just wants a simple hack or instructions. Why make life complicated for OP?

The hack is simple and does the job. Keep It Simple Stupid.
__________________
Not MBZ nor A/C trained professional but a die-hard DIY and green engineer. Use the info at your own peril. Picked up 2 Infractions because of disagreements. NOW reversed.

W124 Keyless remote, PM for details. http://www.peachparts.com/shopforum/mercedes-used-parts-sale-wanted/334620-fs-w124-chasis-keyless-remote-%2450-shipped.html

1 X 2006 CDI
1 x 87 300SDL
1 x 87 300D
1 x 87 300TDT wagon
1 x 83 300D
1 x 84 190D ( 5 sp ) - All R134 converted + keyless entry.
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  #27  
Old 04-12-2012, 11:12 PM
RANDY P's Avatar
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Quote:
Originally Posted by ah-kay View Post
How competent are you with auto electric? There are simple hacks and there are better hacks.

1) Simple hack -Wire a toggle switch into the cabin to jump/connect the high pressure switch on the rec/drier. Toggle it when A/C is on. This will turn on the aux fan at slow speed thru the R14 ( may be R15, cannot remember ).

2) Another hack - Wire a toggle switch into the cabin to jump/connect 1 pin of the thermostat on the engine block to ground. Toggle it when A/C is on. This will turn on the aux fan at full speed.

3) Good hack - Splice into the compressor wiring or Kilma pin 7 to get a switched 12v. Then wire up what compu_85 drew. I also posted it earlier.

Good luck.
Amazing. Like this is an acceptable solution? /\/\/\ Put a hole in the dash with a toggle switch?

How elegant Another dash ruined by backyard butchery.

How about giving the system enough pressure to register it needs to have the AUX fans on? Like it's supposed to?

To the OP. Spend a few bucks and increase the system pressure to the high side of spec- then go from there.

rjp


BTW "jumping" the high pressure switch on the reciever dryer also involves bypassing the pressure cutoff- you know that switch that registers when the system high side pressure exceeds 28 BAR it cuts off the compressor..Does the same when pressure drops below 2 BAR..

Its a safety feature.

Fiddling with that is a good way to blow your car to bits.
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03 540I (GAK!!)
81 280E (W123)
70 LeMans Sport with pissed off Poncho 462"
1989 Silverado Step Side (under the knife- complete restomod)
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  #28  
Old 04-12-2012, 11:34 PM
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This thread reinforces what I'm saying - read Arthur Dalton's and the last post by SteveFL:

1991 300e A/C question
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  #29  
Old 04-13-2012, 04:05 PM
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The cool harness mod would be ideal for your car...just one 1.1k ohm resistor involved.
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  #30  
Old 04-13-2012, 05:56 PM
Yak Yak is offline
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Quote:
Originally Posted by RANDY P View Post
Amazing. Like this is an acceptable solution? /\/\/\ Put a hole in the dash with a toggle switch?

How elegant Another dash ruined by backyard butchery.

How about giving the system enough pressure to register it needs to have the AUX fans on? Like it's supposed to?

To the OP. Spend a few bucks and increase the system pressure to the high side of spec- then go from there.

rjp


BTW "jumping" the high pressure switch on the reciever dryer also involves bypassing the pressure cutoff- you know that switch that registers when the system high side pressure exceeds 28 BAR it cuts off the compressor..Does the same when pressure drops below 2 BAR..

Its a safety feature.

Fiddling with that is a good way to blow your car to bits.
I believe these are different pressure switches, or at least different pins on the same connector. There's the bi-function pressure switch that cuts off the compressor if the pressure is too low or too high, and there's this pressure switch that turns the aux fan on/off at moderate pressures.

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