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#1
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Is there a DIY Replacement for this Exhaust Crossmember?
The long yellow arrow at the top of the pic points to a crossmember welded between the exhaust pipes just ahead of the mufflers. It appears to be an adjustable movement damper.
Mine rusted through and broke, causing a loud clatter as the left 2/3rds vibrated against the right. Bending the left side up, so that portion of the crossmember no longer contacts the right, silenced it. However, I still suffer some occasionally heavy vibration, which I described some months ago in this thread: E350 M272 Engine Vibration Re-connecting the pipes should stop the heavy vibration. Before going to a welder, is there a clamp-on type of solution?
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2008 E350 4matic / Black/Anthracite ------------------------------------ Gone but not Forgotten: 2001 E430 4matic, 206,xxx miles, Black/Charcoal 1995 E320, 252,xxx miles, Black/Grey 1989 260E, 223,00 miles, Black/Black |
#2
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Possible solution
I would open a hole in the bracket and smooth out the edges so there is no sharp spots, then buy a stainless steel hose clamp and fish it through the hole and then reconnect and tighten up. Might consider using a piece of bent steel to act as a should for the hose clamp to bear against so that it doesn't get cut.
Does this make sense?
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63 190d (sold) 69 220D (sold) 69 280SL (sold) 76 BMW 2002 (sold) 86 190E-16v (Demised at Laguna Seca Turn 9) 87 300SDL (sold) 87 300SDL 135k 87 300TD 280k (sold) 95 E320W 211k 95 E320w 111k 05 C320 4matic 06 E320 CDI 90k (Totaled by a texting 19 year old girl in a nissan) 2013 GLK 250 Bluetek 4MATIC |
#3
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Seems I never got notified of your response.
Yes, what you are saying makes sense. I have not yet tackled this, however, it would appear the actual source of the vibration is these broken clamps on Photo 1 (one on each pipe); and an easy(?) solution is to use a clamp like the one in Photo 2. I am guessing those clamps come in different configurations as it seems I would one with the "hook" parallel to the ring. Quote:
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2008 E350 4matic / Black/Anthracite ------------------------------------ Gone but not Forgotten: 2001 E430 4matic, 206,xxx miles, Black/Charcoal 1995 E320, 252,xxx miles, Black/Grey 1989 260E, 223,00 miles, Black/Black |
#4
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Got this all welded today.
The Welder did a nice, streamlined job welding just what appeared to be the vertical rod portion of the clamp in the picture to the exhaust, and hanging them. Also was able to re-weld the broken crossmember farther back, that I initially thought was the sole source of the problem. There is a noticeable decrease in vibration, as well as a change in the exhaust note.
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2008 E350 4matic / Black/Anthracite ------------------------------------ Gone but not Forgotten: 2001 E430 4matic, 206,xxx miles, Black/Charcoal 1995 E320, 252,xxx miles, Black/Grey 1989 260E, 223,00 miles, Black/Black Last edited by EricSilver; 09-15-2022 at 02:02 PM. |
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