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Sounds like there is a power drain somewhere. Have the entire system checked while on the car. Bench testing is fine, but many times I have seen things that pass the bench test, but fail the field test.
Also using a muli-meter check each fused item in the fuse block for a power drain. Look for amps being drawn by removing the fuse and using the MM to complete the circuit.
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RRGrassi
70's Southern Pacific #5608 Fairmont A-4 MOW car
13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete.
99 W210 E300 Turbo Diesel, chipped, DPF/Converter Delete. Still needs EGR Delete, 232K
90 Dodge D250 5.9 Cummins/5 speed. 400K
Gone and still missed...1982 w123 300D, 1991 w124 300D
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