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Old 09-01-2013, 09:17 AM
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Stretch Stretch is offline
...like a shield of steel
 
Join Date: Sep 2009
Location: Somewhere in the Netherlands
Posts: 14,461
Certain things you might want to check (3)

Back to the measurements.

Lay shaft next.

My method was to fit the shims that I had to the front casing cover and then refit the bearing cups in the front part of the main casing.

I temporarily screwed the front cover in place.



I then temporarily fitted the lay shaft and intermediate plate and measured the clearance / end float directly.



Be sure to clamp the intermediate plate in place you are looking for a clearance of 0.05mm

Mine is a bit out. It has a clearance of 0.16mm so I need to add in a 0.1 mm shim under the bearing cup. (This makes me wonder if I've lost a shim of course)

So off to the dealer I go - further rebuilding work delayed until next week!

Note - a magnetic base doesn't work on an aluminium alloy casting - hold it tight and be careful - make sure you get a good measurement.
Attached Thumbnails
717.412 (5 speed manual gearbox) refresh-717_412-screw-front-cap-temporarily-clearance-measurements.jpg   717.412 (5 speed manual gearbox) refresh-717_412-measuring-layshaft-end-play.jpg  
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