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Old 09-14-2013, 08:45 AM
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Stretch Stretch is offline
...like a shield of steel
 
Join Date: Sep 2009
Location: Somewhere in the Netherlands
Posts: 14,461
Speedometer concerns

Well I tried to think ahead. I took some of my old 4 speed gearbox to bits to see if I could swap over the speedometer drive parts so when I fit the 5 speed to the 190E with the differential for the 4 speed box all will be good on the gauge.

The tail cone sections / end sections are very different =>



You can see on the 716.217 tail cone - that's the one on the left - that the cog on the output shaft is bigger and the drive for the speedo cable is about 1mm smaller in diameter than the 717.412 tail cone - which is on the right.

So if you hear of a "swap the tail cone" suggestion - jump all over the bugger who said that!


Next step - was to think OK fit the cogs from one casing in the other =>




...as you can see they are of different thicknesses...



...so I had visions of making spacers to fit the difference in width. Luckily I didn't go off on that tangent for too long. The biggest problem is the diameter of the larger 716.216 shaft cog - it doesn't fit in the 717.412 casing =>



So that's that.

I'll have to have an external adjustment thingumyjig to correct for the 4 speed diff on my W201.

Attached Thumbnails
717.412 (5 speed manual gearbox) refresh-717_412-716-tail-cone-comparision.jpg   717.412 (5 speed manual gearbox) refresh-717_412-716-speedometer-helical-gears.jpg   717.412 (5 speed manual gearbox) refresh-717_412-716-speedometer-helical-gears2.jpg   717.412 (5 speed manual gearbox) refresh-717_412-fitted-4-speed-speedo-gear-does-not-fit-hits-casing.jpg   717.412 (5 speed manual gearbox) refresh-717_412-do-not-forget-bloody-front-bit.jpg  

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1992 W201 190E 1.8 171,000 km - Daily driver
1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone
1965 Land Rover Series 2a Station Wagon CIS recovery therapy!
1961 Volvo PV544 Bare metal rat rod-ish thing

I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior



Don't leave that there - I'll take it to bits!

Last edited by Stretch; 09-14-2013 at 12:33 PM. Reason: Added an extra picture for previous post
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