He has a 81 240D.

Be sure to add this to your signature so you are not always asked.

The old 30 something year old insulation has seen better days, I would take it out and add something like this.
Dynamat.com | Dynamat Sound Damping | Thermal Solutions

With the dash out, a good time to replace it.


Here are a few links to the dash removal and evap cleaning etc...

http://www.peachparts.com/shopforum/diesel-discussion/311383-hvac-rebuild-1977-240d-manual-trans.html

http://www.peachparts.com/shopforum/diesel-discussion/319593-1984-300d-light-ivory-unique-car-5.html


This last on he is working on a 300TD and a 240D

PeachPartsWiki: Replacing the A/C Evaporator

Hope these are some what helpful for you.


Charlie

__________________
there were three HP ratings on the OM616...

1) Not much power
2) Even less power
3) Not nearly enough power!! 240D w/auto

Anyone that thinks a 240D is slow drives too fast.

80 240D Naturally Exasperated, 4-Spd 388k DD 150mph spedo 3:58 Diff

We are advised to NOT judge ALL Muslims by the actions of a few lunatics, but we are encouraged to judge ALL gun owners by the actions of a few lunatics. Funny how that works