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Old 09-16-2015, 10:53 AM
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Stretch Stretch is offline
...like a shield of steel
 
Join Date: Sep 2009
Location: Somewhere in the Netherlands
Posts: 14,461
Attempt at fixing this ongoing uneven idle issue

I have a feeling the idle issue I've been having is caused by two things.

First thing - the air flow potentiometer turns out to be part of the control system for the air idle control valve. If the signal from this potentiometer isn't good then the air idle control valve can't do its job properly.

(Well this is the theory I now have based on bits of reading and much unclearness from the FSM!)

So I removed the fuel distributor assembly from the car (this is not strictly necessary but I wanted to make sure I couldn't see anything else wrong with the sodding thing)



Working on a bench with good lighting is always nice.

I removed the air flow potentiometer and found much like the spare parts I've been playing with (http://www.peachparts.com/shopforum/tech-help/371777-cis-air-flow-potentiometer-possible-fix.html) that the contact surface of the potentiometer is damaged.



The two little "levers" make contact with the surface of the potentiometer and eventually wear away the surface.



So I've fitted a new one.

It has to be adjusted so that the "computer" gets the correct voltage for the position at idle. There's notes about this here =>

SG-Motorsports Air Flow Meter Potentiometer Replacement

(Found it from this thread => M102 8v - Potentiometer fault or Vacuum Leak?)


############


Second problem - also idle related - random stalling.

I think this could be due to a poorly adjusted throttle linkage.

The FSM says the linkage should be positioned just so



In the top right hand picture I found there was a gap on the wrong side of part 15 on the car.

So I've changed the position of the upper throttle linkage part by shortening the linkage from the lower throttle plate assembly



(Because this bit is spring loaded)

So that part 15 now has a gap behind it



Hopefully this will stop the indecisiveness at idle which sometimes caused the engine to stall.

Fingers crossed.
Attached Thumbnails
Achtung - Das schweinhund baby benz thread-m102_910-fuel-distributor-assembly-removed.jpg   Achtung - Das schweinhund baby benz thread-m102_910-air-flow-sensor-removed.jpg   Achtung - Das schweinhund baby benz thread-m102_910-throttle-linkage-adjust1.jpg   Achtung - Das schweinhund baby benz thread-m102_910-throttle-linkage-adjust2.jpg   Achtung - Das schweinhund baby benz thread-m102_910-accelerator-linkage-position.png  

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1992 W201 190E 1.8 171,000 km - Daily driver
1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone
1965 Land Rover Series 2a Station Wagon CIS recovery therapy!
1961 Volvo PV544 Bare metal rat rod-ish thing

I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior



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