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  #1  
Old 08-18-2007, 08:41 PM
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Quote:
Originally Posted by oldnavy View Post
My 240D didn't have a nut at the bottom of the sender so I could take it apart, I may pull it in a day or two and look at it closer. All I did when I had it out in the spring was spray carb cleaner into the holes and let it drain.
That little nut on the bottom of the sender has something like a tight fitting little "round" of plastic tubing surrounding it. I just preyed if off, undid the nut, fixed the sender and used thread lock on the nut when reassembling.
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1985 Euro 240D 5 spd 140K
1979 240D 5 spd, 40K on engine rebuild
1994 Dodge/Cummins, 5 spd, 121K
1964 Allice Chalmers D15 tractor
2014 Kubota L3800 tractor
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  #2  
Old 08-18-2007, 09:08 PM
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Originally Posted by Stevo View Post
That little nut on the bottom of the sender has something like a tight fitting little "round" of plastic tubing surrounding it. I just preyed if off, undid the nut, fixed the sender and used thread lock on the nut when reassembling.
Come to think of it I think I did finally get the nut off, because I did eventually get it apart, just been so long I forgot. My memory is not what it use to be to say the least.
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  #3  
Old 08-18-2007, 09:12 PM
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Originally Posted by oldnavy View Post
My memory is not what it use to be to say the least.
LOL, Yah me too...what were we talking about?
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1985 Euro 240D 5 spd 140K
1979 240D 5 spd, 40K on engine rebuild
1994 Dodge/Cummins, 5 spd, 121K
1964 Allice Chalmers D15 tractor
2014 Kubota L3800 tractor
1964 VW bug

"Lifes too short to drive a boring car"
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  #4  
Old 08-19-2007, 12:28 AM
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Quote:
Originally Posted by Stevo View Post
That little nut on the bottom of the sender has something like a tight fitting little "round" of plastic tubing surrounding it. I just preyed if off, undid the nut, fixed the sender and used thread lock on the nut when reassembling.
I figured if I started prying that little plastic tubing off, that would be the end of the sending unit but I could bring the unit into the shop tomorrow and attempt it.
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1957 W121 190 (history)
1966 W108 250S
1967 W108 250S (parts)
1982 W123 240D (history)
1989 W124 260E
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  #5  
Old 08-19-2007, 12:54 AM
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Originally Posted by atombaum View Post
I figured if I started prying that little plastic tubing off, that would be the end of the sending unit but I could bring the unit into the shop tomorrow and attempt it.
I got into one where the little wire was broken at the bottom. A friend held it and I soldered it back together. I tucked it away for a spare and didn't try it, but I think its fixed
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1985 Euro 240D 5 spd 140K
1979 240D 5 spd, 40K on engine rebuild
1994 Dodge/Cummins, 5 spd, 121K
1964 Allice Chalmers D15 tractor
2014 Kubota L3800 tractor
1964 VW bug

"Lifes too short to drive a boring car"
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  #6  
Old 08-19-2007, 06:27 PM
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I seem to remember that the fuel sending light getting brighter was a sympton of another problem on a shared circuit. If you have a electrical diagram look and see if it shares a circuit and if it does share with say another gage or warning light the other part of the circuit is the problem.
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'13 Chrysler 200 Touring Candy Red. Grandma's ride.

Age and cunning will always over come youth and vigor.
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  #7  
Old 08-20-2007, 01:52 AM
JWJ JWJ is offline
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I've tried to remove a fuel level sending unit from a 300D with channel locks before with no success. There isn't a lot of room.

Is there another method or tool that can be used?
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1983 MB 300D - > 430,000 miles - Deep Blue - Bilstein Comforts - 0-60 in 24 seconds - 27MPG
1985 MB 300TD (wagon) - > 275,000 miles - Manila Beige - Thule rack - 0-60 in 18 seconds - 22 - 25MPG
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  #8  
Old 08-20-2007, 05:04 AM
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Originally Posted by JWJ View Post
I've tried to remove a fuel level sending unit from a 300D with channel locks before with no success. There isn't a lot of room.

Is there another method or tool that can be used?
Channel lock is the tool I used. It was a tight space, but it worked well for me.
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1957 W121 190 (history)
1966 W108 250S
1967 W108 250S (parts)
1982 W123 240D (history)
1989 W124 260E
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  #9  
Old 08-20-2007, 07:28 AM
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I went to a friends shop and borrowed a socket & ratchet that fit the thing. Someone had PMed me the idea & size. Due to length of time since then I don't remember who or the size the of the socket. Later on for future removel I was able to use my channel locks.
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'13 Chrysler 200 Touring Candy Red. Grandma's ride.

Age and cunning will always over come youth and vigor.
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