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#1
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I never thought I'd say this, but I think my 78 240D in beyond salvation. I never would have imagined when I bought it that it would be this bad, but even then I liked to think I could tackle the problems and save it anyway. I don't care if it's cost-effective or crazy. That said, I think it's reached the point where I just can't do anything. The rust is end-stage. I'm almost done the work on the front of the fenders and I think they are going to look awesome with a topcoat ... but then I moved on to tackle some of the rot on the rocker panels and the car just crumbles apart in my hands. Underneath the car seems (seems) solid, but once you get out toward the rockers it's a nightmare ... there isn't even anything to work with. I can't even tell if the floorpans are OK ... they look solid and feel solid, but I don't see how they can be given the condition of the rocker that butts up aside them. There's rot on the doors, there's rot in the trunk, all the seals obviously are bad, the carpets are rotted. From what I can see, the frame and structural elements look OK, but what do I know? I really don't want to give up on the car, and I'm not afraid of hard work or learning. But I don't even know where to begin, and don't have any confidence that I can fix any of this. My dad thinks I can do it if I want to, that almost anything can be fixed as long as you don't mind losing money. I'd like to think he's right, but I don't even have a garage or shelter to put this car in, so I can't very well strip it down to seriously address the rust. I don't have the heart to part this car out, or sell it to someone who will, right now, so I'm just going to finish up my fenders and leave it for a while. Maybe I can wedge it into my parents' garage so it won't get worse. I know I was a fool to buy this car, and it didn't turn out like I'd hoped, but even in just seven months of owning it I've become very attached to it. It's a friend.
So ... I guess I just wanted to vent; it's not really like there's any advice to give. I'm really sad about it, and none of my friends would even begin to understand. Sad pictures: Under rear of fender: ![]() ![]() Rocker under rear door: ![]() Floorboard (the brown stuff is dirt except that one tiny crack near the plastic guard at right/bottom: ![]() Inside the rear, you can see through to the driveway on the edge: ![]()
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1987 300D, arctic white/palomino--314,000 miles 1978 240D 4-speed, Euro Delivery, light ivory/bamboo--370,000 miles 2005 Jeep Liberty CRD Limited, light khaki/slate--140,000 miles 2018 Chevy Cruze diesel, 6-speed manual, satin steel metallic/kalahari--19,000 miles 1982 Peugeot 505 diesel, 4-speed manual, blue/blue, 130,000 miles 1995 S320, black/parchment--34,000 miles (Dad's car) |
#2
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Your Dad is right. You can do it. If it was me, I would not attempt it though, as I am not very good at body work. If I had a welder and knew how to use it, then I would attempt it.
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RRGrassi 70's Southern Pacific #5608 Fairmont A-4 MOW car 13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete. 99 W210 E300 Turbo Diesel, chipped, DPF/Converter Delete. Still needs EGR Delete, 232K 90 Dodge D250 5.9 Cummins/5 speed. 400K Gone and still missed...1982 w123 300D, 1991 w124 300D |
#3
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In MI that is just surface rust! I'd fix it.
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-diesel is not just a fuel, its a way of life- ![]() '15 GLK250 Bluetec 118k - mine - (OC-123,800) '17 Metris(VITO!) - 37k - wifes (OC-41k) '09 Sprinter 3500 Winnebago View - 62k (OC - 67k) '13 ML350 Bluetec - 95k - dad's (OC-98k) '01 SL500 - 103k(km) - dad's (OC-110,000km) '16 E400 4matic Sedan - 148k - Brothers (OC-155k) |
#4
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But, why would you want to spend a small fortune on an old 240 that you just purchased and have no attachment towards? Furthermore, your capabilities are limited due to your lack of suitable workspace. Finally, to have a professional due the bodywork is absolutely cost prohibitive based upon any reasonably economic decision. My advice is to cut your losses and, if you really want a 240D, find a better example. You'll spend $3K getting this one to a condition that matches another rust free 240D...........for the same money. |
#5
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I'd have to concur, sadly. If you have the space, you could keep Chase and he could live on as a donor car! At least save some little piece to install in your next W123 so you've got a little piece of Chase.
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1992 300D 2.5T 1980 Euro 300D (sadly, sold) 1998 Jetta TDI, 132K "Rudy" 1974 Triumph TR6 1999 Saab 9-5 wagon (wife's) |
#6
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Drive it until you are sick of driving it or until something major goes wrong, then part it out. I hate rust, it is really a PITA to cut out panels and replace them. Collision damage is one thing, rust is just nasty unforgiving stuff. It takes a great deal of experience to repair rust like that correctly, along with a rust free donor car usually.
Think of all the work, frustration and money-consider the value of the car VS. simply driving the snott out of it until you find a screaming deal on a better one. Maybe another solid shell with a blown motor/trans and swap out your motor/trans/interior. You should be able to part that car out fairly nicely and allow its spirit to live on through the act of helping others keep their cars in better repair (and monitary gain to if you want to look at it like that hehe) ![]()
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87 300SDL (Silver/red) 08 VW GTI (Sold) 89 F250 5sp turbo diesel 00 Triumph Sprint ST (4sale) 00 Polaris Xplorer 400 4x4 09 Kawi KLR |
#7
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For what it's worth, in Wisconsin I had a car with equally bad rockers on my 300SD and the floors were totally solid. I think it is because the rubber coating around the jackpoints peels/chips away and the metal corrodes easily when left open to the elements. The floor pans stay coated pretty well, from my experience anyway.
In Wisconsin people would say to me that my car looked pretty nice for being 25 years old. I was conscious of the rust, but no one else really cared. There were MUCH worse looking cars on the road ![]() If you don't want to fix it, I would just drive it until it becomes unsafe and enjoy it for the time being.
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1979 240D w/4 Speed Manual, Light Blue Estimated 225-275K Miles - "Lil' Chugs"
Sold but fondly remembered: 1981 300TD Turbo Tan 235K miles, 1983 300SD Astral Silver 224K miles |
#8
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POR-15 it, fiberglass the crap out of it and use him as the winter beater car until he breaks in two.
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"I have no convictions ... I blow with the wind, and the prevailing wind happens to be from Vichy" Current Monika '74 450 SL BrownHilda '79 280SL FoxyCleopatra '99 Chevy Suburban Scarlett 2014 Jeep Cherokee Krystal 2004 Volvo S60 Gone '74 Jeep CJ5 '97 Jeep ZJ Laredo Rudolf ‘86 300SDL Bruno '81 300SD Fritzi '84 BMW '92 Subaru '96 Impala SS '71 Buick GS conv '67 GTO conv '63 Corvair conv '57 Nomad ![]() |
#9
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Looks pretty bad to me, but are these just a few examples or is this pretty much all of it? There are still lots and lots of decent southern cars going for a song. The engine, gearbox and euro bits on Chase are worth saving and you can attach them to any W123 you can find.
Rick
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80 300SD (129k mi) 82 240D stick (193k mi)77 240D auto - stick to be (153k mi) 85 380SL (145k mi) 89 BMW 535i 82 Diesel Rabbit Pickup (374k mi) 91 Jetta IDI Diesel (155k mi) 81 VW Rabbit Convertible Diesel 70 Triumph Spitfire Mk III (63kmi)66 Triumph TR4a IRS (90k mi)67 Ford F-100 (??) |
#10
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Find a car in the Southeast that just needs an engine or tranny--then use chase as a donor car. You will be very happy with a southern, rust-free body and they are not hard to find. |
#11
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Hmm? What rust? Look at my thread under body work http://www.peachparts.com/shopforum/showthread.php?t=255103. I'm archiving all my body work. That being said, however, I have a garage space, lots of property, and plenty of time on my hands (although no money). Looks like your jack point is alright (mine wasn't), and if it's not to expansive (although it looks like it is), you could maybe just get away with fiberglass patches (consult some forum experts first). Start by tearing up all the floorpan insulation and cleaning off the rust with a knotted wire brush on an angle grinder. It is possible to fix, but it would probably be balls in your situation. Where are you on the east coast?
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1983 240D 3.0T 4-speed manual, now sold ![]() 1989 Subaru GL Wagon 5-speed Touring Edition |
#12
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Oh man I should take a picture of the left side of my trunk...looks a lot like the jack point on Chase. Anyway, I would use it as a learning opportunity. If you went to learn how to do body work and practice with it, this is a good excuse to do so. Not really cost effective, but you'll know what to do if you come across it again.
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TC Current stable: - 2004 Mazda RALLYWANKEL - 2007 Saturn sky redline - 2004 Explorer...under surgery. Past: 135i, GTI, 300E, 300SD, 300SD, Stealth |
#13
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I didn't have any trouble getting my fenders off. Mike D tells me that, with my rust, mine won't hold up in an accident, so you may want to consider that when making your decision. You will never know the extent of the rust until you remove all the undercoating/insulation. Looks like you may have as must floorpan rust as me from that third picture.
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1983 240D 3.0T 4-speed manual, now sold ![]() 1989 Subaru GL Wagon 5-speed Touring Edition |
#14
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Quote:
__________________
1987 300D, arctic white/palomino--314,000 miles 1978 240D 4-speed, Euro Delivery, light ivory/bamboo--370,000 miles 2005 Jeep Liberty CRD Limited, light khaki/slate--140,000 miles 2018 Chevy Cruze diesel, 6-speed manual, satin steel metallic/kalahari--19,000 miles 1982 Peugeot 505 diesel, 4-speed manual, blue/blue, 130,000 miles 1995 S320, black/parchment--34,000 miles (Dad's car) |
#15
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She has hope man, don't give up because you think you can't fix it. If you know you want to do it, then you know you can learn it. You'll really appreciate a car that you put a lot of work into. Body work is not hard in any way, doing body work right is what you need to worry about. You don't have it that bad, check out some of the rust on my 240D "Betsy" http://i106.photobucket.com/albums/m258/iNick01/Mercedes%20240D/100_0670.jpg http://i106.photobucket.com/albums/m258/iNick01/Mercedes%20240D/100_0688.jpg http://i106.photobucket.com/albums/m258/iNick01/Mercedes%20240D/100_0689.jpg http://i106.photobucket.com/albums/m258/iNick01/Mercedes%20240D/100_0697.jpg |
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