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  #1  
Old 01-23-2011, 11:23 PM
79Mercy's Avatar
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Quote:
Originally Posted by pawoSD View Post
I second this. Who knows how much nasty gunk is in that poor engine if this type of stuff is being run through it. The rings and valves are probably coated with the stuff.
This also supports my idea in post #5
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1985 300TD Turbo Euro-wagon
1979 280CE 225,200 miles
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1976 240D 190,000 miles
1979 300TD 220,000

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1976 300D 195,300 miles
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  #2  
Old 01-23-2011, 08:35 PM
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The glow plug fuse is only 80 amps, thus the questioning post. It is indeed a fuse; we weren't doubting its existence. Just your rating.
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  #3  
Old 01-23-2011, 11:37 PM
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Check the fuel shutoff lever bracket that it is not flipped in the wrong position when you put the valve cover on.
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  #4  
Old 01-24-2011, 09:15 AM
1978 300D, Georga car
 
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A slight drag is good, you can go up .001", and if it does not slide in, you know that you are not over.
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  #5  
Old 01-24-2011, 09:16 AM
1978 300D, Georga car
 
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Is the hose on top of the air filter the way it should be?
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  #6  
Old 01-24-2011, 09:30 AM
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ya. the strip is usually rated at 80 amps, and it is VERY common to fail. preventing voltage from reaching the glow plugs.
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread
"as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do!

My drivers:
1987 190D 2.5Turbo
1987 560SL convertible
1987 190D 2.5-5SPEED!!!

1987 300TD
2005 Dodge Sprinter 2500 158"WB
1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere!
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  #7  
Old 01-24-2011, 12:45 PM
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Update.
Power to all plugs.
Furthest back plug would not glow when pulled out and hooked to jumper cables. I replaced it with one that I just pulled out of one of the middle cylinders for testing. I may have broken it when installing it in the back cylinder though. The top part of the body with the electric threads can spin around when you are trying to tighten the nut.
Have only been able to check one other plug. The one in the center which was fine. Went to pull the one furthest to the front and it is suffering the same fate of having the top part of the body is spinning and not allowing me to take the nut off.

I did find one thing unplugged. It was a single wire electrical plug that goes into the main body of the engine in the neighborhood of the middle glow plug.

Went to start and it did start but not convincingly strongly despite it being 48f and only 35f last night.
I am going to keep digging into more plugs but am probably going to have to just start it up and go about my errands shortly and any valve re-checking would have to be tomorrow.
I may try to shop for a battery. Could be a factor. 590 amps when tested on the car at Advance Auto. Any thoughts on that?
Quote:
Check the fuel shutoff lever bracket that it is not flipped in the wrong position when you put the valve cover on
Been there done that before. Fortunately didn't have everything bolted down before I realized.
Quote:
Is the hose on top of the air filter the way it should be
the vapor recovery hose? Its fine.
All of the EGR related hoses mysteriously vanished long ago.
Quote:
A slight drag is good, you can go up .001", and if it does not slide in, you know that you are not over.
Sweet tip. Thanks.

Edit: another update.
After starting the yellow dash light between the brake and battery light lights up. That is usually the brake wear indicator light but I could def. see the wires having been switched somewhere along the way.
Battery reads
12.43v engine off
14.5v idle
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84 300SD 274K
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Last edited by angst; 01-24-2011 at 01:29 PM.
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  #8  
Old 01-24-2011, 03:17 PM
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If I'm following you correctly, the car runs well a few minutes after starting? Can we assume you pulled the glow plugs in order to release the compression while rotating the cam? Seems like it would have to be a glow plug issue. Take all 5 out. Bench test them. Replace the defective ones. Don't over tighten the nuts that hold the wires on the GP's. See if this solves your cold start problem.

As for the expected increased performance, unless the valves were considerably out of adjustment a huge performance increase should not be expected.

Good Luck!
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  #9  
Old 01-24-2011, 03:52 PM
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Quote:
If I'm following you correctly, the car runs well a few minutes after starting?
Yes. Runs fine, but hard time starting. Starts fine after warm.
Quote:
Can we assume you pulled the glow plugs in order to release the compression while rotating the cam?
oops. No. Only minor rotation was needed to line up each next one. Is that a problem?

Quote:
Seems like it would have to be a glow plug issue. Take all 5 out. Bench test them. Replace the defective ones. Don't over tighten the nuts that hold the wires on the GP's. See if this solves your cold start problem.
Will continue to test the plugs out of the car later this evening. I guess the one that got overtightened will come out too.

Quote:
As for the expected increased performance, unless the valves were considerably out of adjustment a huge performance increase should not be expected.
sounds reasonable. It was running ok. I was just looking for a little better cold starts. It had been about 18k since last valve job.
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84 300SD 274K
38K miles on flatplate heat exchanger and various diesel/veg blends. prior to that 4K miles on unheated veggie blends with kero and DinoD.
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  #10  
Old 01-27-2011, 08:09 PM
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Bump with another update.
Through this week i finished fiddling with the glow plugs and have removed each and confirmed it glowing hot with jumper cables and a battery.
The battery has been on a de-sulphator all week.
I think I can safely eliminate electrical as the source of the lousy starts.

Tomorrow I am pulling the valve cover and going at the valve adjustment again. My thoughts are to work off the suggestion of after adjusting trying one feeler gauge bigger and seeing if it fits in.
I was going to take that idea a step further and actually adjust for one step down from the .35 and .1 gauges and then insert the proper .35 and .1 gauges to see how they feel.
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84 300SD 274K
38K miles on flatplate heat exchanger and various diesel/veg blends. prior to that 4K miles on unheated veggie blends with kero and DinoD.
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  #11  
Old 01-27-2011, 08:36 PM
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you might want to flush out the PC's while the glows are out.
spray some PB blaster in the holes, and let it soak for a bit,, then spin the motor over really well, to flush out any liquid you'll be amazed at the crud that sprays out of that motor.
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread
"as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do!

My drivers:
1987 190D 2.5Turbo
1987 560SL convertible
1987 190D 2.5-5SPEED!!!

1987 300TD
2005 Dodge Sprinter 2500 158"WB
1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere!
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  #12  
Old 01-30-2011, 11:58 AM
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Quote:
Originally Posted by vstech View Post
you might want to flush out the PC's while the glows are out.
spray some PB blaster in the holes, and let it soak for a bit,, then spin the motor over really well, to flush out any liquid you'll be amazed at the crud that sprays out of that motor.
What happens when that cylinder sucks first ?
It draws that into Where ? and how much trouble is it to get it out THEN ?

LOL
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  #13  
Old 01-30-2011, 11:55 AM
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You have to make the distinction between not cranking fast enough and not burning well enough or enough to fire before decissions like that can be made.
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  #14  
Old 01-30-2011, 01:23 PM
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Has a compression test been done on the motor?
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1967 230-6 auto parts car. rust bucket.
1980 300D now parts car 800k miles
1984 300D 500k miles
1987 250td 160k miles English import
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  #15  
Old 01-31-2011, 12:07 AM
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If your battery is bad, you will get one glow & about ten seconds of cranking before it dies & needs a recharge. The fact that it runs so rough when it starts cold suggests the problem may not be the battery. How much blow by does it have?
My thoughts are you have stuck rings on at least one cylinder. A compression test will show what is going on.

I suggested stuck rings 24 posts ago. Having seen this chain of events so many times.
Bad starting when cold
GP's good
Valves adjusted
Starts ok when warm

This is a text book case of low compression from stuck rings. If not, I want to know what is causing it !!
__________________
Grumpy Old Diesel Owners Club group

I no longer question authority, I annoy authority. More effect, less effort....

1967 230-6 auto parts car. rust bucket.
1980 300D now parts car 800k miles
1984 300D 500k miles
1987 250td 160k miles English import
2001 jeep turbo diesel 130k miles
1998 jeep tdi ~ followed me home. Needs a turbo.
1968 Ford F750 truck. 6-354 diesel conversion.
Other toys ~J.D.,Cat & GM ~ mainly earth moving
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