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  #1  
Old 01-09-2012, 05:17 PM
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Air into IP

air into IP
Hello, anybody with fuel leacking from top of IP has experienced air into IP or fuel filter and car difficult to start?
My problem started when parking uphill. Then I could not start and I could see air in the pipe going from the filter to the IP. I changed all the return hoses from the injectors but now is even worse. I can see a drop of fuel comming off the #3 valve on top of the IP. Could this be related to air comming into the fuel system?
Thanks


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  #2  
Old 01-09-2012, 05:21 PM
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Possibly. Is it coming from the fuel line or the delivery valve? It might be hard to tell.

It might be as simple as tightening the hard line. Or, it could be that the o ring or washer for that delivery valve is worn. The delivery valve could also need tightened up. I think the torque spec is 35nm on a W115. Be careful and don't overtighten.

Post most info such as year/model and others can chime in with more suggestions.
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  #3  
Old 01-11-2012, 05:08 PM
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It is a 1986 W124 250TD station wagon. Not turbo, the TD is just for the model. 5 cyl. It is sucking air too bad when not parked downhill and starter motor is suffering... Will replace o'rings from top of IP and see what happens.
tks
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Old 01-11-2012, 05:41 PM
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Is there a rush of air when you remove the fuel filler cap?

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  #5  
Old 01-11-2012, 07:11 PM
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Quote:
Originally Posted by Imanuel View Post
It is a 1986 W124 250TD station wagon. Not turbo, the TD is just for the model. 5 cyl. It is sucking air too bad when not parked downhill and starter motor is suffering... Will replace o'rings from top of IP and see what happens.
tks
You probably have an air leak around the secondary filter.
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Old 01-11-2012, 08:46 PM
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Answer

Quote:
Originally Posted by Imanuel View Post
air into IP
Hello

Anybody with fuel leaking from top of Injection Pump?
Have you experienced air entering the IP or fuel filter, making the car difficult to start?

My problem started when parking uphill.

Then I could not start and I could see air in the pipe going from the filter to the IP.

I changed all the return hoses from the injectors but now is even worse.

I can see a drop of fuel coming off the #3 delivery valve on top of the IP.

Could this be related to air coming into the fuel system?
Thanks
It sounds like you had or have several issues at the same time.

Here is your injection pump delivery valve leak issue.
http://www.peachparts.com/shopforum/diesel-discussion/227463-delivery-valve-leak-issues-thread.html

Here are the factory directions of how to change the bad delivery valve seals, including part numbers.
http://www.peachparts.com/shopforum/general-information/173991-om60_series-ip-delivery-valve-reseal.html

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  #7  
Old 01-13-2012, 05:13 PM
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Problem is solved doing the OM60_series IP delivery valve reseal
Thanks

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