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  #1  
Old 10-19-2012, 09:08 PM
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Bearing explosion

I don't remember who's signature says "Experience is what you get three seconds after you need it!", but I'm living proof!

After servicing the differential and putting in new axle seals, I pulled the propeller shaft today to change the flex discs and the center bearing. Simple enough, right? Two things happened, on interesting and one not!

First when I unbolted the prop shaft, it came apart without any need to loosen the 46mm nut. Didn't see that coming. Second when I fixed the three jaw bearing puller to the center bearing, it exploded in to flying shrapnel! No injuries and no damage to the car, but again, didn't see that coming!

Problem is that the bearing disintegrated an the inner race is still on the shaft with no way to get anything in there to pull it off with!

I feel like an idiot for this, it could have been truly damaging to myself, and luckily it wasn't, but what do I do now to get the race off? I need a cold one!

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  #2  
Old 10-19-2012, 09:22 PM
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Quote:
Originally Posted by firstdiesel View Post

Problem is that the bearing disintegrated an the inner race is still on the shaft with no way to get anything in there to pull it off with!
Did you remove the snap ring?

Quote:
Originally Posted by firstdiesel View Post
...what do I do now to get the race off?.
Dremel tool with cut-off wheel. Cut the race about 80% through, then crack it with a cold chisel.

Last edited by qwerty; 10-19-2012 at 09:54 PM.
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  #3  
Old 10-19-2012, 09:45 PM
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Quote:
Originally Posted by firstdiesel View Post
Problem is that the bearing disintegrated an the inner race is still on the shaft with no way to get anything in there to pull it off with!

You need heat.........and a lot of it............fast............so the race expands before the shaft can keep up.

The race will fall right off if the shaft is vertical.

An oxy-acetylene torch should do it.
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  #4  
Old 10-19-2012, 09:59 PM
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good torch as Brian said is the easiest and quickest,if you dont have a torch and do have a hand held grinder you can grind thru it in one spot being careful not to grind into the shaft too much,if you do touch the shaft a tiny bit no harm done and the bearing will loose its fit and will come off.If you have the shaft held vertical it might slide off just from the heat from grinding on it.
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  #5  
Old 10-19-2012, 10:03 PM
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Originally Posted by oldiesel View Post
good torch as Brian said is the easiest and quickest,if you dont have a torch and do have a hand held grinder you can grind thru it in one spot being careful not to grind into the shaft too much...................
............risky as hell for someone who has never done it.

I don't think I'd attempt it, myself. It's very difficult to know where the ID of the race is and the shaft begins...........that shaft doesn't have very much wall thickness.
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  #6  
Old 10-19-2012, 10:31 PM
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Quote:
Originally Posted by qwerty View Post
Did you remove the snap ring?
Snap ring on the center bearing? I didn't see one, and everything I read about it says pull it off and press on the new bearing. I hope I didn't miss something!

Quote:
Originally Posted by oldiesel View Post
....do have a hand held grinder you can grind thru it in one spot being careful not to grind into the shaft too much,if you do touch the shaft a tiny bit no harm done and the bearing will loose its fit and will come off.grinding on it.
It is risky, but I may not have a choice, I like qwerty's idea of a dremmel but how many disks would I have to use to get through a hardened race? That plus the cold chisel sounds closer to what I have available!

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Originally Posted by Brian Carlton View Post
............risky as hell for someone who has never done it.

I don't think I'd attempt it, myself. It's very difficult to know where the ID of the race is and the shaft begins...........that shaft doesn't have very much wall thickness.
Agreed, but it may be necessary and I would take it slooow and steady!

Quote:
Originally Posted by Brian Carlton View Post
You need heat.........and a lot of it............fast............so the race expands before the shaft can keep up.

The race will fall right off if the shaft is vertical.

An oxy-acetylene torch should do it.
My kingdom for an oxy-acetylene torch!!!
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  #7  
Old 10-19-2012, 11:12 PM
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Quote:
Originally Posted by firstdiesel View Post
Snap ring on the center bearing? I didn't see one...
Take a closer look. Depending on year model, there could be a snap ring (aka circlip) in a groove in the shaft at the front side of the inner race.

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Originally Posted by firstdiesel View Post
...how many disks would I have to use to get through a hardened race?
One.

Last edited by qwerty; 10-20-2012 at 12:03 PM.
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  #8  
Old 10-19-2012, 11:26 PM
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Quote:
Originally Posted by qwerty View Post
Take a closer look.
I can't, its in 20 pieces all over the garage!
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  #9  
Old 10-20-2012, 09:24 AM
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If you have access to a welder, Arc or MiG, you can weld a bead on the inner race and it will just about fall off after that...
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  #10  
Old 10-20-2012, 10:36 AM
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Quote:
Originally Posted by Doktor Bert View Post
If you have access to a welder, Arc or MiG, you can weld a bead on the inner race and it will just about fall off after that...
Unfortunately, no welder.
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  #11  
Old 10-20-2012, 11:21 AM
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So it sounds like the bearing was removed before the C clip, which caused the "explosion"?
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  #12  
Old 10-20-2012, 11:28 AM
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Okay, now you got me thinking that I missed a step so I went and investigated.

The left side of the pic is the splines and shiny thing on the right is the race. All I did was remove a small rubber sleeve and the other half of the dust shield.

This is a close up of the shaft, no snap ring, no groove for he snap ring. The race hasn't moved at all. Did they make drive shafts without a snap ring?
Attached Thumbnails
Bearing explosion-imag0123.jpg  
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  #13  
Old 10-20-2012, 12:01 PM
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Quote:
Originally Posted by firstdiesel View Post
Did they make drive shafts without a snap ring?
Yes. Starting 08/1982.
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  #14  
Old 10-20-2012, 12:17 PM
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Heat...
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Did you just pass my 740 at 200 kmh in a 300SD?????

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100,000 miles since June 2005 Overhaul - Sold January 25th, 2014 After 1,344,246 Miles & 20 Years of Ownership
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  #15  
Old 10-20-2012, 12:38 PM
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If you haven't got heat I'd follow qwerty's advice in post #2 - cut off tool and cold chisel. Are you sure you can't get a pin punch on the edge of the bearing race?

It is difficult to tell from the picture but it looks like a gap to me => well I'd try and drive through it!


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