I picked up a used 9/32 inch reamer, to use on my 82 300D-T (OM 617.952 engine) at a local tool shop, for about $4.00. Haven't tried it out yet, though.

I don't think you have to spend a whole lot of money, unless you want to. There have been threads here which show how to do it with a drill bit.

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Marshall Welch
Seattle, WA
1982 300D-T

The factory made reamer size is 7mm on your engine.

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84 300D, 82 Volvo 244Gl Diesel

Thanks for confirming that.

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Marshall Welch
Seattle, WA
1982 300D-T