Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   PeachParts Mercedes-Benz Forum > Mercedes-Benz Tech Information and Support > Diesel Discussion

Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 04-22-2005, 10:36 AM
JBC JBC is offline
Registered User
 
Join Date: Apr 2005
Posts: 19
CLimate Control Unit?

I purchased an 83 300SD about a month ago and it has 140k miles on it. The problem is the when I turn the rotary dial all the way down to cold position, I still get warm to hot air coming from the center vents. After about 15 minutes on the cold setting it will start blowing cold air. If I move the dial slightly to a warmer setting, I start getting hot air again

Secondly, the blower only works intermittently. It will work when I first start the car up and last for 2-3 minutes. It then shuts off and will come on sporadically for about the same time limit. I've hot-wired the blower and it works fine. I also checked the blower regulator, and when the blower works I saw voltage at the #8 pin and when the blower wasn't working I didn't see any voltage at the same pin. So I've ruled out the blower motor and the blower regulator.

Moving the rotary dial will change where the air blows from, and when the fan isn't working I can here the monovalve cycling and the small inline pump kick on when I hit the defrost button or I turn the dial all the way to hot.

Does anyone think that these problems can be remedied with a new climate control unit?

Reply With Quote
  #2  
Old 04-22-2005, 10:42 AM
Registered User
 
Join Date: Feb 2004
Location: Double Oak, Texas
Posts: 296
This is a common problem. The most recent I have seen was posted by someone else on this board after I replaced my CCU. On mine, the new CCU did fix the problem. The other post indicated that a worn key switch could be causing the problem. Try jiggling the key when the blower cuts out to see if that has any effect.
__________________
1984 300SD 326,997 miles and counting . . . No wait, my odometer is still dead
Reply With Quote
  #3  
Old 04-22-2005, 10:57 AM
JBC JBC is offline
Registered User
 
Join Date: Apr 2005
Posts: 19
I forgot to mention that I did try the key trick, but I wasn't that lucky.
Reply With Quote
  #4  
Old 04-22-2005, 11:34 AM
mplafleur's Avatar
User Friendly
 
Join Date: Sep 2001
Location: Lathrup Village, Michigan
Posts: 2,939
There is a small fan motor under the dash by the passenger dorr. It is used to draw cabin air past a temperature sensor. If the fan is not working, you will have unpredictable fan/temperature operation.
__________________
Michael LaFleur

'05 E320 CDI - 86,000 miles
'86 300SDL - 360,000 miles
'85 300SD - 150,000 miles (sold)
'89 190D - 120,000 miles (sold)
'85 300SD - 317,000 miles (sold)
'98 ML320 - 270,000 miles (sold)
'75 300D - 170,000 miles (sold)
'83 Harley Davidson FLTC (Broken again) :-(
'61 Plymouth Valiant - 60k mikes
2004 Papillon (Oliver)
2005 Tzitzu (Griffon)
2009 Welsh Corgi (Buba)

Reply With Quote
  #5  
Old 04-22-2005, 11:34 AM
Old Deis
Guest
 
Posts: n/a
As rockinwagon notes the problem is probably the CCU. If you are adventurous you can repair it yourself. It may take a couple of tries though.
First thing to do is remove it. Not hard to get it out. Several threads explain that. Then get it apart to where the printed circuit board is exposed. Then take it further to where the relays are exposed under the circuit board.
You will need a good soldering iron and a magnifying lense. Get a temp contolled iron if at all possible.
Examine the circuit board closely. You will very likely find some cold solder joints throughout it, but it can take only bad solder joint to cause it to fail.
Check the edges where there is a line of solder along the vertical short boards. They get fractures there.
Then turn it over and use a very thin strip of very fine sand paper or a very thin point file and clean up the contact points on the relays. They get cooked with the voltage running throught them.
After everthing is resoldered, and before reassebling the covers, take it back to your car and plug the tow wiring harnesses with the CCu hanging out where you can see it. Start the car and run it through the paces to see if it works now. You will be able to see the relays open and close, I used a small probe to push them around, found out one was still in need of attention.
That is how I got mine to work again, the caution is that once you attack the CCU with the soldering iron it is no good as a core should you decide to send it out to a rebuilder.
Reply With Quote
  #6  
Old 04-22-2005, 12:31 PM
Registered User
 
Join Date: Mar 2005
Location: UK
Posts: 128
test fully before replacing CCU

I would identify the right wires out of the CCU and fake the signals to the monovalve and then compressor and see if they respond as they should.

I could well be the CCU but equally the valve not shutting down or the condenser relay even if CCU ok. It would be expensive to replace the wrong one.

Keith
Reply With Quote
  #7  
Old 04-22-2005, 02:21 PM
Registered User
 
Join Date: Sep 2004
Posts: 8,971
Quote:
Originally Posted by kggkgg
I could well be the CCU but equally the valve not shutting down or the condenser relay even if CCU ok.
Condenser relay?
Reply With Quote
  #8  
Old 04-22-2005, 03:06 PM
rg2098's Avatar
Detailing Moderator
 
Join Date: Jun 2004
Location: Rochester Hills, MI
Posts: 2,415
Quote:
Originally Posted by mplafleur
There is a small fan motor under the dash by the passenger dorr. It is used to draw cabin air past a temperature sensor. If the fan is not working, you will have unpredictable fan/temperature operation.
This is the easiest and cheapest thing to check. Your symptoms sound alot like mine before I replaced the tube between the temp sensor and fan. Getting air flow over the sensor is critical.
__________________
Adam Lumsden
(83) 300D
Vice-President of the MBCA International Stars Section
Reply With Quote
  #9  
Old 05-28-2005, 11:47 AM
Bruce B's Avatar
Registered User
 
Join Date: Dec 2002
Location: east of Atlanta, north of Macon Ga
Posts: 185
???

I haven't found my particular problem after seaching the forum. The "flapper door" on my '91 300SE wont stay on vent with the A/C running. There is plenty of cold air but it comes out of the defrost instead of the dash. I can "play" with it and get the air to come out the vents but as soon as I have to push down on the gas it perhaps is changing the vaccuum and out the drfrost it comes again. Any ideas of what could be the problem, from what I have read I don't think the monovale is at fault because I can control hot and cold.
Thanks Everyone
__________________
1991 300SE (my ride, 279,000 miles, looks almost new
1954 Cadillac (21 yo son's car, he bought when age 15)
1972 SeaBird 19 ft runabout (old but solid, slant six, Volvo sterndrive perfect condition, undergoing complete overhaul and refit)
1998 Toyota Rav4 (my sons daily driver when he is in the Continental US, PROUDLY serving in US Navy)
Reply With Quote
  #10  
Old 05-29-2005, 09:39 AM
mplafleur's Avatar
User Friendly
 
Join Date: Sep 2001
Location: Lathrup Village, Michigan
Posts: 2,939
Sounds like you have a leak in one of your vacuum pods.
__________________
Michael LaFleur

'05 E320 CDI - 86,000 miles
'86 300SDL - 360,000 miles
'85 300SD - 150,000 miles (sold)
'89 190D - 120,000 miles (sold)
'85 300SD - 317,000 miles (sold)
'98 ML320 - 270,000 miles (sold)
'75 300D - 170,000 miles (sold)
'83 Harley Davidson FLTC (Broken again) :-(
'61 Plymouth Valiant - 60k mikes
2004 Papillon (Oliver)
2005 Tzitzu (Griffon)
2009 Welsh Corgi (Buba)

Reply With Quote
  #11  
Old 05-29-2005, 01:05 PM
Brandon314159
Guest
 
Posts: n/a
Quote:
Originally Posted by mplafleur
There is a small fan motor under the dash by the passenger dorr. It is used to draw cabin air past a temperature sensor. If the fan is not working, you will have unpredictable fan/temperature operation.
Where exactly is this unit and does my 1981 300SD have one?
I have similar random temperature operations.
Reply With Quote
  #12  
Old 05-31-2005, 07:03 AM
mplafleur's Avatar
User Friendly
 
Join Date: Sep 2001
Location: Lathrup Village, Michigan
Posts: 2,939
The small fan is located in the panel at the right side of the glove box.
__________________
Michael LaFleur

'05 E320 CDI - 86,000 miles
'86 300SDL - 360,000 miles
'85 300SD - 150,000 miles (sold)
'89 190D - 120,000 miles (sold)
'85 300SD - 317,000 miles (sold)
'98 ML320 - 270,000 miles (sold)
'75 300D - 170,000 miles (sold)
'83 Harley Davidson FLTC (Broken again) :-(
'61 Plymouth Valiant - 60k mikes
2004 Papillon (Oliver)
2005 Tzitzu (Griffon)
2009 Welsh Corgi (Buba)

Reply With Quote
  #13  
Old 05-31-2005, 11:57 AM
sixto's Avatar
smoke gets in your eyes
 
Join Date: Jun 2000
Location: Eastern TN
Posts: 20,851
JBC, in addition to all that's been said, if you're getting hot air out of the center vents then your diverter flap vacuum pod is bad. Mind you I found that to be a blessing in one of my SDs as long as I had control of air temp. I'm thinking of adding a switch to the SDL to I can open the diverter flap at will to allow heated air through the center vents. My right hand and ear should enjoy every comfort my left hand and ear enjoy

Bruce B, if ACC settings change when you lose engine vacuum, check the yellow 3-way check valve mounted on the forward bulkhead ahead of the brake master cylinder. You shouldn't be able to draw air from front to back. Check also the line that attaches to one of the back side ports and disappears behind the fuse box. The line goes to a vacuum reservoir ahead of the driver door hinge. It should hold vacuum but it's a good size container so you'll be pumping the MityVac for a long time before you get a solid reading. If the recirc flaps hold but the center vent flap doesn't hold under the same conditions then the center vent pod is shot. It's the most difficult to fix or replace too

To clarify Michael's last post, you have to remove the glove box liner. There is no access to the ACC aspirator motor, as it's called, with the glove box liner in place.

Sixto
95 S420
87 300SDL
Reply With Quote
  #14  
Old 05-31-2005, 01:11 PM
Brandon314159
Guest
 
Posts: n/a
Quote:
Originally Posted by sixto

To clarify Michael's last post, you have to remove the glove box liner. There is no access to the ACC aspirator motor, as it's called, with the glove box liner in place.
Thank you
Reply With Quote
  #15  
Old 05-31-2005, 07:25 PM
Registered User
 
Join Date: May 2005
Posts: 992
samo

i have 83 300sd and same problem i fixed mine with a replacement climate
control works perfectly... got off ebay for 30 bucks...

Reply With Quote
Reply

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On


Similar Threads
Thread Thread Starter Forum Replies Last Post
How do you remove this climate control unit? atikovi Tech Help 3 11-03-2004 12:45 PM
1987 W201 Climate Control Unit kiato4 Mercedes-Benz Used Parts For Sale & Wanted 0 05-01-2004 11:53 AM
124 climate control unit RMF Tech Help 2 09-25-2003 10:47 AM
Climate Control Unit (CCU) making clicking noises? captaincrunch Tech Help 13 12-12-2002 01:39 AM
w 140 turbo diesel climate control unit failure arýza Tech Help 5 08-05-2002 01:15 PM



All times are GMT -4. The time now is 05:45 AM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2024 Pelican Parts, LLC - Posts may be archived for display on the Peach Parts or Pelican Parts Website -    DMCA Registered Agent Contact Page