According to the FSM, if you plan on adjusting your injection timing, it says to "Set crankshaft in direction of rotation to 24 deg. + 1 deg. before TDC in compression stroke of first cylinder."

Now, the crankshaft rotates twice for every camshaft rotation. So, if I rotate the crankshaft to 24deg. BTDC, how do I know if I'm on the compression stroke, or whether I still have one more rotation to go?

__________________
Scott
1982 Mercedes 240D, 4 speed, 275,000
1988 Porsche 944 Turbo S (70,000)
1987 Porsche 911 Coupe 109,000 (sold)
1998 Mercedes E300 TurboDiesel 147,000 (sold)
1985 Mercedes 300D 227,000 (totaled by inattentive driver with no insurance!)
1997 Mercedes E300 Diesel 236,000 (sold)
1995 Ducati 900SS (sold)
1987 VW Jetta GLI 157,000 (sold)
1986 Camaro 125,000 (sold - P.O.S.)
1977 Corvette L82 125,000 (sold)
1965 Pontiac GTO 15,000 restored (sold)

The compression stroke is after the intake valve closes on that cylinder

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So does that mean I remove the valve cover, turn the crank to 24 deg. BTDC, then look if the cam lobe on the number 1 intake valve is pointing up? If not, rotate the crank one more time and then I should be good to go?

__________________
Scott
1982 Mercedes 240D, 4 speed, 275,000
1988 Porsche 944 Turbo S (70,000)
1987 Porsche 911 Coupe 109,000 (sold)
1998 Mercedes E300 TurboDiesel 147,000 (sold)
1985 Mercedes 300D 227,000 (totaled by inattentive driver with no insurance!)
1997 Mercedes E300 Diesel 236,000 (sold)
1995 Ducati 900SS (sold)
1987 VW Jetta GLI 157,000 (sold)
1986 Camaro 125,000 (sold - P.O.S.)
1977 Corvette L82 125,000 (sold)
1965 Pontiac GTO 15,000 restored (sold)

Basic 4 stroke theory review..

Intake stroke.... piston going down, intake valve open, exhaust closed
Compression stroke....piston coming up, both valves closed.
Power stroke.. piston going down, both valves closed
Exhaust stroke ... piston going up, intake valve closed, exhaust valve open.

There may be some overlap at the margins ... when the piston is at the top of its travel between the intake and exhaust... but diesels have about the least of that so that should not cause any confusion...

Follow up question:

The FSM says when checking injection timing via the begin of delivery method (flow pressure method) to "turn crankshaft in normal direction until crank angle is just short of start of delivery in compression stroke of first cylinder."

What does that mean in plain English?

__________________
Scott
1982 Mercedes 240D, 4 speed, 275,000
1988 Porsche 944 Turbo S (70,000)
1987 Porsche 911 Coupe 109,000 (sold)
1998 Mercedes E300 TurboDiesel 147,000 (sold)
1985 Mercedes 300D 227,000 (totaled by inattentive driver with no insurance!)
1997 Mercedes E300 Diesel 236,000 (sold)
1995 Ducati 900SS (sold)
1987 VW Jetta GLI 157,000 (sold)
1986 Camaro 125,000 (sold - P.O.S.)
1977 Corvette L82 125,000 (sold)
1965 Pontiac GTO 15,000 restored (sold)

You know you're on the compression stroke when she yells 'Yes!'

__________________
1977 300d 70k--sold 08
1985 300TD 185k+
1984 307d 126k--sold 8/03
1985 409d 65k--sold 06
1984 300SD 315k--daughter's car
1979 300SD 122k--sold 2/11
1999 Fuso FG Expedition Camper
1993 GMC Sierra 6.5 TD 4x4
1982 Bluebird Wanderlodge CAT 3208--Sold 2/13

Scott - what engine are your working on?

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15 VW Passat TDI
00 E420
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97 E300D
86 Holden Jackaroo Turbo D
86 300SDL
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My 240D - OM616.

__________________
Scott
1982 Mercedes 240D, 4 speed, 275,000
1988 Porsche 944 Turbo S (70,000)
1987 Porsche 911 Coupe 109,000 (sold)
1998 Mercedes E300 TurboDiesel 147,000 (sold)
1985 Mercedes 300D 227,000 (totaled by inattentive driver with no insurance!)
1997 Mercedes E300 Diesel 236,000 (sold)
1995 Ducati 900SS (sold)
1987 VW Jetta GLI 157,000 (sold)
1986 Camaro 125,000 (sold - P.O.S.)
1977 Corvette L82 125,000 (sold)
1965 Pontiac GTO 15,000 restored (sold)

If his answer to that changes the answers in this thread I am in big trouble...

Only if he said " a mazda rotary" or " a two stroke saab" ...

I know it's in the diesel discussion but I just had to ask. Cus if it was gas there is a real easy way.....

Scott, yes you are on track

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BENZ THERE DONE THAThttp://www.peachparts.com/shopforum/...c/progress.gif
15 VW Passat TDI
00 E420
98 E300 DT
97 E420 Donor Car - NEED PARTS? PM ME!
97 S500
97 E300D
86 Holden Jackaroo Turbo D
86 300SDL
(o\|/o)

Remove the glowplug and put your finger over the hole while you turn the engine.

If the start of delivery is 24 deg. BTDC (typical setting), they want you to set the engine at 25 BTDC before you start the procedure.

With the valve cover off, just look at the #1 valves. Either they are both partially open or they are both completely closed. When closed, the cam lobes are pointing up and away from the rocker arm.........might not be straight up but nowhere near the rocker arm.

Both lobes of #1 cyl should be visible if you remove the oil filler cap & look down at the cam. If straight up is 12 o'clock you should see both lobes above the 9 & 3 o'clock positions. This will be your compression stroke.

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