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#1
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Anybody Ever Made the A-B injection timing box
Hey I just watched a guy time a MB Diesel with the A-B timing aligner plugged into the IP of a 617. IT looks like it'd work great with a 603 engine/pump as well according to my FSM. So, I think this is the tool to get.
However, 1. Where do you get that thing??? 2. Looks very simple: a 12V B+ (Battery) supply, 2 Leds, and some connectors to the IP. Can't be too complicated. I think if one could find out what the connector at the IP is and the pinout, shouldn't be too hard to make one. Just wondering if anyone has done it? Thanks! Nick
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-E300d '99 350k -Suburban '93 220k -TDI Jetta '03 350k Sold -F250 '96 7.3 -Dodge Ram 12V -E320 '95 200k -E320 Wagon 1994 155k -300d Turbo '87 187k miles -E320 1994 200k -300d Turbo '84 245k (sold to Dan62) -300d Turbo '84 180k -300sd '80 300k -7.3 Powerstroke Diesel 15P Van 500k+ miles -190d '89 Non Turbo 2.5 5cyl 240k (my first MB) Tom's Imports of Columbia MO Ruined the IP in changing leaky delivery valve O-Rings - Refused to stand behind his work. Mid-MO MB drivers-AVOID Tom's. |
#2
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IIRC that works with 1985 and up. I could be wrong, though.
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RRGrassi 70's Southern Pacific #5608 Fairmont A-4 MOW car 13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete. 99 W210 E300 Turbo Diesel, chipped, DPF/Converter Delete. Still needs EGR Delete, 232K 90 Dodge D250 5.9 Cummins/5 speed. 400K Gone and still missed...1982 w123 300D, 1991 w124 300D |
#3
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http://www.samstagsales.com/images/mbabbox4.jpg
Here's the link to the part I'm talking about. It says it works on most of the MB engines including a 617. I actually saw it done on a 617. It works!!! Looks easy!
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-E300d '99 350k -Suburban '93 220k -TDI Jetta '03 350k Sold -F250 '96 7.3 -Dodge Ram 12V -E320 '95 200k -E320 Wagon 1994 155k -300d Turbo '87 187k miles -E320 1994 200k -300d Turbo '84 245k (sold to Dan62) -300d Turbo '84 180k -300sd '80 300k -7.3 Powerstroke Diesel 15P Van 500k+ miles -190d '89 Non Turbo 2.5 5cyl 240k (my first MB) Tom's Imports of Columbia MO Ruined the IP in changing leaky delivery valve O-Rings - Refused to stand behind his work. Mid-MO MB drivers-AVOID Tom's. |
#4
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I bet you could disassemble an optical mouse..................
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http://superturbodiesel.com/images/sig.04.10.jpg 1995 E420 Schwarz 1995 E300 Weiss #1987 300D Sturmmachine #1991 300D Nearly Perfect #1994 E320 Cabriolet #1995 E320 Touring #1985 300D Sedan OBK #42 |
#5
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Also, I found today the MB part number
617 589 08 21 00 It's on this page if you search for this number http://www.samstagsales.com/mercedes.htm#diesel
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-E300d '99 350k -Suburban '93 220k -TDI Jetta '03 350k Sold -F250 '96 7.3 -Dodge Ram 12V -E320 '95 200k -E320 Wagon 1994 155k -300d Turbo '87 187k miles -E320 1994 200k -300d Turbo '84 245k (sold to Dan62) -300d Turbo '84 180k -300sd '80 300k -7.3 Powerstroke Diesel 15P Van 500k+ miles -190d '89 Non Turbo 2.5 5cyl 240k (my first MB) Tom's Imports of Columbia MO Ruined the IP in changing leaky delivery valve O-Rings - Refused to stand behind his work. Mid-MO MB drivers-AVOID Tom's. |
#6
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777Funk,
fo sure. A shcematic would be awesome as I;m certain I can have one of my EE buddies make one up for ALOT less than 400 beans. |
#7
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I'd doubt it's as complicated as an optical mouse. The box is very small. I'm an EE myself. That doesn't mean I can make anything I want to. I couldn't build my own Pentium 4 computer. But this box looks very simple. I think it's gotta be a simple pair of contacts that hook up and turn on and off the two leds. If someone has an understanding (or owns that box) fill us in on the details. Gotta be someone here with some Electronic Smarts!
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-E300d '99 350k -Suburban '93 220k -TDI Jetta '03 350k Sold -F250 '96 7.3 -Dodge Ram 12V -E320 '95 200k -E320 Wagon 1994 155k -300d Turbo '87 187k miles -E320 1994 200k -300d Turbo '84 245k (sold to Dan62) -300d Turbo '84 180k -300sd '80 300k -7.3 Powerstroke Diesel 15P Van 500k+ miles -190d '89 Non Turbo 2.5 5cyl 240k (my first MB) Tom's Imports of Columbia MO Ruined the IP in changing leaky delivery valve O-Rings - Refused to stand behind his work. Mid-MO MB drivers-AVOID Tom's. |
#8
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Quote:
The nosepiece of the unit that threads into the IP consists of two spring loaded probes on the end. As the "V" in the IP comes around, it contacts the first probe and pushes it against the spring. This illuminates the "B" light via a ground to the engine. As the "V" moves further around, it makes it to the slight depression between the two spring loaded probes and most units will then light both the "A" and "B" lights. My unit, for some reason, is not positioned properly and the two lights go out because the spring isn't strong enough to maintain contact when the "wedge" is in the notch between the probes. When the "V" moves past the point of center, the "B" light shuts off and the "A" light remains illuminated because the "wedge" is contacting the trailing probe. Electrically it's a no-brainer. The plastic pieces and the copper contacts would be the most difficult task in small quantites. If you made 1000 of them, you could build the whole thing for $20.00 in parts. |
#9
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Thanks Brian
That's what I figured Brian. Glad you chimed in. You seem to be pretty Non Electrically Challenged
![]() I figured you had the tool and would know how it works. Anyways, I wish I could see the end that plugs in. That's what I figured is that the + goes to the battery and it had to be the shaft or cam in the IP that closes the switches to the LEDs. Definitely no optical junk or infared in the 617 engines. That I was certain of ![]() A cam that closes a switch, now that's 1970's technology ![]() Quote:
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-E300d '99 350k -Suburban '93 220k -TDI Jetta '03 350k Sold -F250 '96 7.3 -Dodge Ram 12V -E320 '95 200k -E320 Wagon 1994 155k -300d Turbo '87 187k miles -E320 1994 200k -300d Turbo '84 245k (sold to Dan62) -300d Turbo '84 180k -300sd '80 300k -7.3 Powerstroke Diesel 15P Van 500k+ miles -190d '89 Non Turbo 2.5 5cyl 240k (my first MB) Tom's Imports of Columbia MO Ruined the IP in changing leaky delivery valve O-Rings - Refused to stand behind his work. Mid-MO MB drivers-AVOID Tom's. |
#10
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An optical reader would give a much more precise measurement
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__________________
http://superturbodiesel.com/images/sig.04.10.jpg 1995 E420 Schwarz 1995 E300 Weiss #1987 300D Sturmmachine #1991 300D Nearly Perfect #1994 E320 Cabriolet #1995 E320 Touring #1985 300D Sedan OBK #42 |
#11
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Oh brother!
![]() Next question, how precisely pop balanced are your injectors? At this point, they may throw more timing variance in that what the difference between the standard A-B box and an all-digital optical one.......
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-Matt EPA Section 609 Certified MVAC Technician ----------------- Oil Burner Kartel Member #10 Ahh the smell of Diesel Fuel, it's like coffee in the morning! My Car: 1982 300SD Turbo Diesel (231,500 miles!) RIP ![]() 1984 300SD Turbo Diesel Custom (235,500 mi on driveline.) - On Road!! ![]() www.icsrepair.com ![]() |
#12
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kinda funny how the new reamer for the new engine costs 40$ when the one for a 606 costs 160$
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#13
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Recycled
because I am looking at building one, to replace my missing unit.
.
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ASE Master Mechanic https://whunter.carrd.co/ Prototype R&D/testing: Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician. Noise Vibration and Harshness (NVH). Dynamometer. Heat exchanger durability. HV-A/C Climate Control. Vehicle build. Fleet Durability Technical Quality Auditor. Automotive Technical Writer 1985 300SD 1983 300D 2003 Volvo V70 https://www.boldegoist.com/ |
#14
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Quote:
(Probe falls into V shape etc - all a bit analogue and no fancy lights but hey...)
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior ![]() Don't leave that there - I'll take it to bits! |
#15
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Older Customers Paying for new.
Don,
We're six years out from the Original Post... And Montvale/Stuttgart have Exponentially increased the Ratio you observed "Back Then". ___________________________________________________________________ 3 Years Down the Pike and You're an Orphan to be Ravaged!!!!!!!!!!!!!!!!!!
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'84 300SD sold 124.128 |
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