Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   PeachParts Mercedes-Benz Forum > Mercedes-Benz Tech Information and Support > Diesel Discussion

Reply
 
LinkBack Thread Tools Display Modes
  #1  
Old 10-15-2007, 07:41 PM
pawoSD's Avatar
Dieselsüchtiger
 
Join Date: Oct 2004
Location: Grand Rapids, MI
Posts: 15,438
I think when I have to pull/install my tranny someday (not a while yet, still runs fine) I will pull the engine/tranny as a unit, do some service to the engine, bolt the new tranny on, and lower them back in as a unit.
__________________
-diesel is not just a fuel, its a way of life-
'15 GLK250 Bluetec 118k - mine - (OC-123,800)
'17 Metris(VITO!) - 37k - wifes (OC-41k)
'09 Sprinter 3500 Winnebago View - 62k (OC - 67k)
'13 ML350 Bluetec - 95k - dad's (OC-98k)
'01 SL500 - 103k(km) - dad's (OC-110,000km)
'16 E400 4matic Sedan - 148k - Brothers (OC-155k)
Reply With Quote
  #2  
Old 10-14-2007, 11:04 PM
winmutt's Avatar
85 300D 4spd+tow+h4
 
Join Date: Apr 2006
Location: Atl Gawga
Posts: 9,346
I've pulled 4 transmissions in my life. Generally they aren't that hard IMO. Just big and bulky, I would guss rebuilding to be much harder (dont know and dont want to know). I do know the top bolts with a 617.952 required me to hump the engine. HUGE PITA. Probably alot easier to pull eng + tran and do the bolts after
__________________
http://superturbodiesel.com/images/sig.04.10.jpg
1995 E420 Schwarz
1995 E300 Weiss
#1987 300D Sturmmachine
#1991 300D Nearly Perfect
#1994 E320 Cabriolet
#1995 E320 Touring
#1985 300D Sedan
OBK #42
Reply With Quote
  #3  
Old 10-14-2007, 11:18 PM
dunl's Avatar
Registered User
 
Join Date: Jul 2005
Location: Sylvan Lake, Alberta,CANADA (1.5 hr from Calgary)
Posts: 940
I hear ya about the top bolts. That's where a 3in extension on your socket becomes your best friend.

Unfortunately, the biggest pain in the head for me was the top bolt on the crossmember on the passenger side....it never did come out, so the tranny was pulled with that still in place hanging down on one side. Spent 1.5 hours on that bolt.

Mental note - remove the top bolts first on the crossmembers, and then the bottom bolts.

I did find that the torque converter bolts were the easiest...had all six out in about 5 minutes. I was used to turning the engine with the 27mm socket from previously draining the torque converter.

Yeah, rebuilding....think I will pass on that one. Too much effort for the result gained when you can swap, but I bet it's gratifying to have completed that task.

How much easier is the engine going to be with the tranny out?
__________________
79 300SD - $50 out of pocket purchase
03 Dodge Ram 3500 CTD
2003 VW Jetta TDI
Reply With Quote
  #4  
Old 10-15-2007, 07:55 AM
winmutt's Avatar
85 300D 4spd+tow+h4
 
Join Date: Apr 2006
Location: Atl Gawga
Posts: 9,346
Quote:
Originally Posted by dunl View Post

How much easier is the engine going to be with the tranny out?
IIRC the FSM recommends removing both at the same time.
__________________
http://superturbodiesel.com/images/sig.04.10.jpg
1995 E420 Schwarz
1995 E300 Weiss
#1987 300D Sturmmachine
#1991 300D Nearly Perfect
#1994 E320 Cabriolet
#1995 E320 Touring
#1985 300D Sedan
OBK #42
Reply With Quote
  #5  
Old 10-16-2007, 10:32 PM
babymog's Avatar
Loose Cannon - No Balls
 
Join Date: Jan 2006
Location: Northeast Indiana
Posts: 10,765
I'm pulling engine & transmission together from my parts car. Reason? Because I can leave the transmission full of fluid and the seals are more likely to be in good condition when I need it.
__________________

Gone to the dark side

- Jeff
Reply With Quote
  #6  
Old 10-17-2007, 12:49 AM
dunl's Avatar
Registered User
 
Join Date: Jul 2005
Location: Sylvan Lake, Alberta,CANADA (1.5 hr from Calgary)
Posts: 940
If I needed both, I would have pulled both, but i just needed the tranny.

I'm pulling the engine because I can, and I won't let it go to scrap.

As for a hoist, I picked up one $75 a few weekends ago.
__________________
79 300SD - $50 out of pocket purchase
03 Dodge Ram 3500 CTD
2003 VW Jetta TDI
Reply With Quote
  #7  
Old 10-17-2007, 01:53 AM
Registered User
 
Join Date: May 2007
Location: Out in the Boonies of Hot, Dry, Dusty, Windy Nevada
Posts: 9,680
I just pulled my eng and trans in July and replaced the new eng and trans
in Aug. did it by my self. not a big deal. be sure to remove the torque
conv bolts before you remove the eng, much easier.

If you have a parts car, remove the radiator, cut out the front piece,
and you don`t have to lift the eng so high. straight shot out the front.

Next time Iam going to put the trans hard lines on before I install the eng
in the car. that was a PITA.

Charlie
__________________
there were three HP ratings on the OM616...

1) Not much power
2) Even less power
3) Not nearly enough power!! 240D w/auto

Anyone that thinks a 240D is slow drives too fast.

80 240D Naturally Exasperated, 4-Spd 388k DD 150mph spedo 3:58 Diff

We are advised to NOT judge ALL Muslims by the actions of a few lunatics, but we are encouraged to judge ALL gun owners by the actions of a few lunatics. Funny how that works
Reply With Quote
  #8  
Old 10-17-2007, 12:39 PM
Banned
 
Join Date: May 2004
Location: Varies
Posts: 4,741
Removing and replacing parts makes you a parts-swapper, not a mechanic. Mechanics have to work with their hands but it is what they do with thier brains that distinguishes them from the wanna-be's. Troubleshooting cars is the same process as troubleshooting airplanes, computers, nuclear power plants, economic systems, or human bodies.
Reply With Quote
  #9  
Old 10-18-2007, 12:15 AM
dunl's Avatar
Registered User
 
Join Date: Jul 2005
Location: Sylvan Lake, Alberta,CANADA (1.5 hr from Calgary)
Posts: 940
Quote:
Originally Posted by TwitchKitty View Post
Removing and replacing parts makes you a parts-swapper, not a mechanic. Mechanics have to work with their hands but it is what they do with thier brains that distinguishes them from the wanna-be's. Troubleshooting cars is the same process as troubleshooting airplanes, computers, nuclear power plants, economic systems, or human bodies.
Well, I hope I get at least some points for all I did to try and distinguish the problem ahead of time before finally breaking down and replacing the tranny.

And if I had a shop do it, do you think a "parts-swapper" would do it for me, or a "mechanic"?
__________________
79 300SD - $50 out of pocket purchase
03 Dodge Ram 3500 CTD
2003 VW Jetta TDI
Reply With Quote
  #10  
Old 10-20-2007, 03:34 PM
Banned
 
Join Date: May 2004
Location: Varies
Posts: 4,741
Quote:
Originally Posted by dunl View Post
Well, I hope I get at least some points for all I did to try and distinguish the problem ahead of time before finally breaking down and replacing the tranny.

And if I had a shop do it, do you think a "parts-swapper" would do it for me, or a "mechanic"?
You get all types working at car shops. When you get your car working, take it to a shop and tell them about your work. They will probably hire you.
Reply With Quote
  #11  
Old 10-22-2007, 12:46 AM
Cervan's Avatar
Crazy mechanic.
 
Join Date: Jan 2007
Location: olympia washington
Posts: 1,809
tranny is nothing compared to an engine swap. The hardest part about a tranny dismount/mount is when you go back to mount it up again getting the splines lined up. everything else is easy as pie.
__________________
Have you ever noticed that anybody driving slower than you is an idiot, and anyone going faster than you is a maniac?

As long as they would add one additional commandment for you to keep thy religion to thyself.
George Carlin (Wonder where he is now..)

1981 240d (engine donor 1983 240d) recently rebuilt engine hurray! - No more.. fought a tree and the tree won.

pearl black 1983 240d 4speed (Converted!@$$%) atleast the tranny was rebuilt.
Reply With Quote
  #12  
Old 10-22-2007, 11:08 AM
dunl's Avatar
Registered User
 
Join Date: Jul 2005
Location: Sylvan Lake, Alberta,CANADA (1.5 hr from Calgary)
Posts: 940
So what makes removing the engine more difficult?
__________________
79 300SD - $50 out of pocket purchase
03 Dodge Ram 3500 CTD
2003 VW Jetta TDI
Reply With Quote
  #13  
Old 10-23-2007, 04:17 PM
Cervan's Avatar
Crazy mechanic.
 
Join Date: Jan 2007
Location: olympia washington
Posts: 1,809
Quote:
Originally Posted by dunl View Post
So what makes removing the engine more difficult?
For one you have random connections to the engine that you must connect, (Wires, fuel, exhaust, intake, cooling system, air conditioning, etc) Then you have to mate the engine with the tranny. after its mated with the tranny you have to put the engine onto its mounts and start wiring everything back up. its a rather large job compared with the simple unbolting of eighteen same sized bolts lowing the transmission and then putting it back up and putting the bolts back into its place. And if the engine is being rebuilt while its out, it would complicate things also.
__________________
Have you ever noticed that anybody driving slower than you is an idiot, and anyone going faster than you is a maniac?

As long as they would add one additional commandment for you to keep thy religion to thyself.
George Carlin (Wonder where he is now..)

1981 240d (engine donor 1983 240d) recently rebuilt engine hurray! - No more.. fought a tree and the tree won.

pearl black 1983 240d 4speed (Converted!@$$%) atleast the tranny was rebuilt.
Reply With Quote
  #14  
Old 11-17-2007, 11:04 PM
dunl's Avatar
Registered User
 
Join Date: Jul 2005
Location: Sylvan Lake, Alberta,CANADA (1.5 hr from Calgary)
Posts: 940
IT'S AAAALLLIIIIIIIIVVVVVVVEEEE!!!!! - w116 tranny

Well, thank you all so much for all your help with the removal and replacement of the tranny in my 1980 300sd. I finished replacing it last weekend, only to find that the vehicle wouldn't move. Suggestions were possible linkage in the valve body which I had previously had out, broken fingers on the torque converter, or an unseated torque converter.

Well....turned out to be none of those, but simply a forgetful novice mechanic. I pulled the pan tonight, and before dropping it, I could hear something in it - NOT GOOD!

Dropped the pan to find 4 - COUNT `EM, F-O-U-R - valve body bolts in the pan! When I put the valve body on the tranny initially, I put the bolts in finger tight. Next day, I came out and put the pan on - but forgot to torque up those bolts!

Torqued them up, reinstalled the pan, filled her up, and took her for a short drive. The clip that hold the shifter linkage has come off, and needs to be replaced I think, but other than that, she seems to be working fine.

I could thank everyone personally who has helped me with this, but there's a million posts and too many members to count. I won't single anyone out because if I forget someone, then that wouldn't be fair either.

So please, if you think you may have helped me in any short and small way with any suggestion, or know for a fact that you did, thank you so much for taking the time to help me out. I still think in all my years of the internet that this is one of my favorite forums, and it's simply because of the calibre of membership here.

I'll post next the entire list of threads pertaining to this, and close off those threads with a redirection here, hopefully tieing it all up in a nice little package of info for the next w116 tranny newbie.

Thanks again, and happy wrenching. I'm off for some Bushmills.
__________________
79 300SD - $50 out of pocket purchase
03 Dodge Ram 3500 CTD
2003 VW Jetta TDI
Reply With Quote
  #15  
Old 11-18-2007, 06:38 PM
Admiral-Third World Fleet
 
Join Date: Feb 2002
Location: Central FL
Posts: 3,069
Dunl-

Fantastic. I am glad you had a happy ending- without removing the tranny to find out what it was.

Whatever made you think to drop the pan this last time?

Rick

PS.

I really like the way you tied up all the threads. I wish everyone would post successes (or failures) so that we would learn WHAT WORKS.
__________________
80 300SD (129k mi) 82 240D stick (193k mi)77 240D auto - stick to be (153k mi) 85 380SL (145k mi) 89 BMW 535i 82 Diesel Rabbit Pickup (374k mi) 91 Jetta IDI Diesel (155k mi) 81 VW Rabbit Convertible Diesel 70 Triumph Spitfire Mk III (63kmi)66 Triumph TR4a IRS (90k mi)67 Ford F-100 (??)
Reply With Quote
Reply

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -4. The time now is 01:26 PM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2025, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2024 Pelican Parts, LLC - Posts may be archived for display on the Peach Parts or Pelican Parts Website -    DMCA Registered Agent Contact Page