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-   -   project "GM Benz" has begun... (http://www.peachparts.com/shopforum/diesel-discussion/241922-project-gm-benz-has-begun.html)

SDJunkMan 01-11-2009 12:11 PM

I'm glad I found this thread!
 
I'm glad I found this thread, I have a 1957 Chevy short box that I had originally (several years ago) planned to drop a 454/Turbo 400 combo in, but with fuel costs what they are nowdays, I've been thinking about a turbo diesel swap. I'll be interested in how it all comes together.

KAdams4458 01-11-2009 03:10 PM

Quote:

Originally Posted by JackG (Post 2074872)
Doesn't anyone feel bad about the
116 that gave it's heart and soul for
this project? It doesn't look to have been in
bad shape:(.


I have seen so many 116's that were hiding so much rust, I've come to think of them as being mostly trashed. If it had been any other kind of Merc, I'd have already asked why it was giving up its motor and transmission!

...Great. Now I am stereotyping Mercs. :(

mobetta 01-11-2009 04:20 PM

Quote:

Originally Posted by ForcedInduction (Post 2074799)

nice find. bookmarked for future projects.

bgkast 01-11-2009 07:42 PM

LOL Jaguars that run . com :D

Scott98 01-11-2009 07:51 PM

Nice. My old neighbor did this with his '66 Chevy pickup:

http://www.peachparts.com/shopforum/diesel-discussion/208935-66-chevy-hot-rod-pick-up-617-engine-pics.html?highlight=chevy

Scott

SwampYankee 01-12-2009 09:25 AM

Very cool project, cell! One of those things I'd love to do (616 into a 20's-30's vintage pickup) but have neither the ability nor the money.:(

cell 01-13-2009 01:55 PM

Quote:

Originally Posted by ForcedInduction (Post 2074799)

Huzzah! Forced, you are my savior! I've just called and left them a message :)

updates and more pics coming this evening.

cell 01-13-2009 04:21 PM

sweet, my adapter is on its way, 2nd day air :D

cell 01-13-2009 04:29 PM

Quote:

Originally Posted by KAdams4458 (Post 2075104)
I have seen so many 116's that were hiding so much rust, I've come to think of them as being mostly trashed. If it had been any other kind of Merc, I'd have already asked why it was giving up its motor and transmission!

...Great. Now I am stereotyping Mercs. :(


Actually there wasn't much wrong with it at all, it was just cheaper for me to buy an engine with a car than an engine by itself. Plus I got to drive it around for a few months. Unfortunately, I started to fall in love with it, so pulling its engine was a bit of a bittersweet moment.

I took a slew of pictures of it up here:

http://jason.pepas.com/photos/300sd/

http://jason.pepas.com/photos/300sd/.thumb_IMG_6367.JPG

If anyone is interested in the remains of this car, and you have the ability to come trailer it away, I'd be willing to take almost nothing for it. Its in Bellville, Texas (between Austin and Houston).

cell 01-13-2009 06:16 PM

the weekend's progress:

got the cab pulled:

http://jason.pepas.com/photos/gm-ben...e_IMG_6761.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6762.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6766.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6770.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6771.JPG

made some shims to compensate for engine mount compression

http://jason.pepas.com/photos/gm-ben...e_IMG_6775.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6776.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6779.JPG


now for the transmission mount. I decided to start with the existing mercedes transmission mount and work around it.

http://jason.pepas.com/photos/gm-ben...e_IMG_6782.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6789.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6791.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6801.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6808.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6803.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6809.JPG

and now the truck is on a trailer and ready to go to the drive shaft shop

http://jason.pepas.com/photos/gm-ben...e_IMG_6807.JPG

eventually I'll get around to editing and posting some of the time lapse video I have shot.

cell 01-17-2009 07:56 PM

got the adapter flange and dropped off the drive shaft at N.W. Drive Train.

the flange looks great. it appears it will fit two varieties of mercedes 3-fingered output flanges: a smaller and a larger diameter bolt circle. my 1979 300SD appears to use the smaller diameter bolt circle.

http://jason.pepas.com/photos/gm-ben...e_IMG_6815.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6819.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6821.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6822.JPG

The mercedes bolts which came with my flex disc (which I no longer need and will be selling...) won't fit into the smaller diameter bolt circle holes:

http://jason.pepas.com/photos/gm-ben...e_IMG_6831.JPG

interestingly, they will fit into the larger diameter bolt pattern, but that's useless to me:

http://jason.pepas.com/photos/gm-ben...e_IMG_6830.JPG

I went to the parts store and picked up some american allen-head bolts (3/8") which were some sort of fine pitch SAE thread. They worked out great but I haven't taken pictures yet.

the flange is meant to mate with a u-joint via a flange adapter made by Dana (part 2-2-329), which they had in stock at the drivetrain place. this isn't my picture, but it looks similar to this:

http://i11.photobucket.com/albums/a160/lifted97ranger/1986%20Bronco%20II/100_4427.jpg

The drive shaft should be done by monday afternoon. I'll report back then.

coachgeo 01-17-2009 08:34 PM

Quote:

Originally Posted by cell (Post 2077392)
...If anyone is interested in the remains of this car, and you have the ability to come trailer it away, I'd be willing to take almost nothing for it. Its in Bellville, Texas (between Austin and Houston).

Damn wish you were closer. Im about hour above Dallas. But Shiat TX is so big I might as well be in Alablama... bought same distance.

Flounder 01-18-2009 08:06 AM

You're doing great work there. Time to wire-brush and Por-15 those frame rails!:)

cell 01-20-2009 12:33 AM

got my driveshaft back. it looks great!

http://jason.pepas.com/photos/gm-ben...e_IMG_6833.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6835.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6837.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6840.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6849.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6852.JPG

I only had time to perform a cursory "will it fit?" installation (I had to drive back into Austin for the work week). I looks like the driveshaft will definitly fit.

The only possible issue is that there may be a slight fitment issue between the circular lip on the u-joint flange and the hole in the adapter flange. I didn't have enough time to take it back apart and take another look at it before I had to hit the road. Guess that'll have to wait until next weekend!

http://jason.pepas.com/photos/gm-ben...e_IMG_6847.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6848.JPG

oh, and this is me:

http://jason.pepas.com/photos/gm-ben...e_IMG_6842.JPG

cell 01-26-2009 08:29 PM

ok, more progress made this weekend.

so it turned out that I managed to get the 1 in 10,000 part which had a manufacturing defect. I measured the hole pattern and it appears to be "square" (its actually a rectangle, but it appears the sides and diagonal measurements are symmetric), but the pattern is off center.

http://jason.pepas.com/photos/gm-ben...e_IMG_6860.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6862.JPG

anyway, I made the drive back into houston and the guys at NW Drivetrain replaced the part for free in about 5 minutes. The new one mates right up:

http://jason.pepas.com/photos/gm-ben...e_IMG_6865.JPG

got the driveshaft installed.

http://jason.pepas.com/photos/gm-ben...e_IMG_6872.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6875.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6876.JPG

installed a new "rag joint".

http://jason.pepas.com/photos/gm-ben...e_IMG_6924.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6881.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6930.JPG

note to anyone removing the rag joint off a chevy c10: you have to *completely* remove the bolt (not just loosen it), as the steering shaft is clearance so that the bolt sits in a little nook in the side of it.

http://jason.pepas.com/photos/gm-ben...e_IMG_6929.JPG

also installed new polyurethane body mounts.

http://jason.pepas.com/photos/gm-ben...e_IMG_6882.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6922.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6923.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6932.JPG

then I put the cab and front clip back on. I haven't bolted the front clip in place yet (ran out of time), but I wanted to get it all back together to answer the final question in this conversion: will the hood shut?

luckily, it does!

http://jason.pepas.com/photos/gm-ben...e_IMG_6931.JPG

I tried to get some pictures of the engine clearance. there is about an inch between the timing chain cover and the hood, but it is hard to represent that in a picture:

http://jason.pepas.com/photos/gm-ben...e_IMG_6943.JPG

the transmission has more clearance than I remembered it having before I took the cab off (I think the new body mounts actually gave me some extra lift):

http://jason.pepas.com/photos/gm-ben...e_IMG_6946.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6947.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6948.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6950.JPG

also, the transmission filler tube has plenty of clearance, and the oil filter looks like it will accessible as well:

http://jason.pepas.com/photos/gm-ben...e_IMG_6936.JPG

http://jason.pepas.com/photos/gm-ben...e_IMG_6935.JPG

it wont be long now...


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