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#1
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How do I adjust the belt tensioner on an OM606
Or is it even adjustable? I know it is on the OM603. I think my serp belt might be a little loose, because every once in a while it squeals like a pig when I turn the AC on, and occasionally the AC cuts out when I'm standing still in a way that feels like the AC clutch isn't engaging.
Also my clutch fan is kinda sappy, but got a bit better when I replaced my badly worn old belt.
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RIP: 2011 E350 BlueTEC, Schwartz 81k (totaled by uninsured drunk driver) 1964 Unimog 404.1 (wrongfully towed by the city) 1994 E320, Brilliantsilber 208k (transmission shuffled off after sudden catastrophic fluid loss) 1982 300D, Silberblau under a blue repaint 256k (sold for parts) 1995 E320 Polarweiss, 131k (sold for parts) 1995 E300D Polarweiss, 287k (totaled by drunk driver) |
#2
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I don't think it is adjustable on any of OM60x engines. It is automatic belt tension system which is controlled by the spring and the tensioner shock. If the belt is loose then very likely you need a new shock or spring. The shock and the idler pulley rarely last more than 50k miles in my experience (400k miles on the OM602 motors).
Tan '87 190D 2.5t '91 300D 2.5t '87 300TDT |
#3
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Are you sure the belt is too loose? Possibly the clutch going on the compressor? The belt isn't adjustable on the 606. On mine the spring seemed to last, the shock would only go 30-50K before it started rattling and I replaced the pulley once at about 180K.
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![]() Muleears '07 E320 Bluetec 133K my DD '04 Jaguar XJ8 VDP, 34K '10 Hyundai Accent 60K Grocery Getter '02 VW Golf soon to be on the road again '97 E300 Diesel Son's DD '61 VERY tolerant wife Hampton Roads, VA USA Gone but not forgotten: '67 250S 95K '86 300SDL '87 300D Turbo, 364K! R.I.P. '98 E300 Turbodiesel, 213K '02 S420, 164K '01 Prius 138K |
#4
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Answer
Inspect the
Belt Tensioner Lever, At Belt Tensioner Pulley MB# 606 200 00 73 For proper motion = it can in rare cases seize on the pivot pin #17. .
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ASE Master Mechanic https://whunter.carrd.co/ Prototype R&D/testing: Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician. Noise Vibration and Harshness (NVH). Dynamometer. Heat exchanger durability. HV-A/C Climate Control. Vehicle build. Fleet Durability Technical Quality Auditor. Automotive Technical Writer 1985 300SD 1983 300D 2003 Volvo V70 https://www.boldegoist.com/ |
#5
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As for the sappy fan clutch, it's actually NOT sappy that's the problem...
![]() My car being a prime example at the time.
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-Evan Benz Fleet: 1968 UNIMOG 404.114 1998 E300 2008 E63 Non-Benz Fleet: 1992 Aerostar 1993 MR2 2000 F250 |
#6
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I'm wondering if your compressor is on it's last leg?
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Jim |
#7
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Ive been chasing around a squeekey belt issue for 2 months now on a 190d ,same similiar problem .Not to hijack thread but we may have the same problem if Im right.Early on I would spray wd on the power steering bearing and the noise would go away ,then reappear ,It seemed to be the problem ,wrong.I then checked the shock and spring ,all was good.Yesterday I bought a new shock just to make sure ,installed it ,no go.I did notice though as I inspected the pivet piece that the shock and spring attach on to was loose ,it rides like a seasaw and looks like a wishbone.This is my next replacement.It seems that if it is loose this bearing is on its way out ,Im suspecting its letting the belt move from what should be true dead on center but maybe letting the belt have a squirreley ride .
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#8
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Your clutch IS disengaging. I have a 1991 350SDL and it has the same problem. Your clutch will kick out if your tach and your compressor speed are not the same. That KLIMA RELAY, at the firewall mid engine, is there to keep you from throwing a belt in case of compressor lock. So, like me, you have to figure out if its a pulley, tensioner, or belt stretch. I've been chasing my grimlen ever since I replaced the belt which makes me wonder if my belt is a 1/2 inch too long.
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#9
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most loose belts are caused by glazed out belts and bad tensioner shock. Investing in a clutched pulley on the alternator is also wise - it extends the usable life of the belt tensioner shock.
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2012 BMW X5 (Beef + Granite suspension model) 1995 E300D - The original humming machine (consumed by Flood 2017) 2000 E320 - The evolution (consumed by flood 2017) |
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