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  #1  
Old 10-24-2012, 08:50 PM
300D-91's Avatar
Das German Diesel Mann
 
Join Date: Sep 2010
Location: Eastern PA
Posts: 285
Unhappy URGENT: Need Help - Broke Fuel Shut Off

While following this guide to replace the O ring on the fuel shut off lever I pushed the shaft into the pump. The shaft pulled back out (into place) but after starting the car it won't shut off. When I started the job the lever would not go up (resistance), now there is no resistance.

How do I realign / fix the problem I've created (Looking at post #3 in this thread I guess my IP rack is out of alignment. How do I fix that :/ )

FYI: I checked for a hose that may have come off / broke - no luck. To shut off the car I need to push the shaft into the pump and turn it. Then the car gradually runs out of fuel.

I'm hoping this will be a simple fix because I need to have her on the road Friday morning.

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Last edited by 300D-91; 10-24-2012 at 09:09 PM.
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  #2  
Old 10-24-2012, 09:51 PM
300D-91's Avatar
Das German Diesel Mann
 
Join Date: Sep 2010
Location: Eastern PA
Posts: 285
FIXED!

For future reference here is how I fixed the problem

Disconnect vacuum from the vacuum shut off valve

Push shaft into pump

Apply vacuum to vacuum shut off valve (use hand pump)

While holding vacuum pull the shaft out to it's normal position

Car shut's off with the key and with the lever! Hope this helps some future searcher.
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  #3  
Old 10-24-2012, 09:52 PM
Doktor Bert's Avatar
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Join Date: Jan 2005
Location: Palm Springs, CA.
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Glad you figured it out...
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1978 300SD 'Phil' - 1,315,853 Miles And Counting - 1, 317,885 as of 12/27/2012 - 1,333,000 as of 05/10/2013, 1,337,850 as of July 15, 2013, 1,339,000 as of August 13, 2013



100,000 miles since June 2005 Overhaul - Sold January 25th, 2014 After 1,344,246 Miles & 20 Years of Ownership
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  #4  
Old 10-25-2012, 07:17 AM
300D-91's Avatar
Das German Diesel Mann
 
Join Date: Sep 2010
Location: Eastern PA
Posts: 285
Quote:
Originally Posted by Doktor Bert View Post
Glad you figured it out...
That makes two of us

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