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  #1  
Old 02-08-2014, 12:42 PM
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Write-up or chronicle on OM602

Has anyone seen a write-up and/or pictorial on this? Did a search but got a sea of off-target results.
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  #2  
Old 02-08-2014, 04:46 PM
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Location: Metro Detroit, Michigan
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Question

What aspect?


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Prototype R&D/testing:
Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician.
Noise Vibration and Harshness (NVH).
Dynamometer.
Heat exchanger durability.
HV-A/C Climate Control.
Prototype Vehicle build.
Prototype Fleet Durability
Prototype vehicle instrumentation.
Technical Quality Auditor.
Automotive Technical Writer

1973 300D
1973 309D - stolen
1978 280SE
1980 240D
1983 300D
1984 190D
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  #3  
Old 02-08-2014, 09:10 PM
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Well, I suppose pretty much any part of the process. Top end, bottom ... any guidance at all. I'm looking to buy a long block and rebuild it from top to bottom.
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  #4  
Old 02-09-2014, 06:43 AM
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Hmm

Quote:
Originally Posted by cantankerousoldyankee View Post
Well, I suppose pretty much any part of the process. Top end, bottom ... any guidance at all. I'm looking to buy a long block and rebuild it from top to bottom.
I need year and model for the correct service data.

Do you have the engine opened up, pictures of the damage would be appreciated, and helpful for estimating repair cost.

If the head is damaged, and you can't do 100% of the work?
You are looking at $5,000.00 - $7,000.00 USD.

Cylinder head
MB# 6020108120
Pelican Parts - Automotive Parts and Accessories - Porsche & BMW

Piston, x5
MB# 6020300017
Pelican Parts - Automotive Parts and Accessories - Porsche & BMW

If the head is NOT damaged, and you can do 100% of the work?
You are looking at $2,800.00 - $4,000.00 USD in parts.

1992 300D 2.5 vacuum pump "FAILURE" ball bearings fell into timing chain

om603 R.I.P.

OM603: Vacuum pump explosion, bearing intact! Injection Pump Timing device wrecked

.
__________________
ASE Master Mechanic
asemastermechanic@juno.com

Prototype R&D/testing:
Thermal & Aerodynamic System Engineering (TASE) Senior vehicle instrumentation technician.
Noise Vibration and Harshness (NVH).
Dynamometer.
Heat exchanger durability.
HV-A/C Climate Control.
Prototype Vehicle build.
Prototype Fleet Durability
Prototype vehicle instrumentation.
Technical Quality Auditor.
Automotive Technical Writer

1973 300D
1973 309D - stolen
1978 280SE
1980 240D
1983 300D
1984 190D
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  #5  
Old 02-09-2014, 10:27 AM
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Join Date: Dec 2006
Posts: 3,453
When I did my cylinder head, I found this video incredibly helpful:

Mercedes 190D Zylinderkopfdichtung.m4v - YouTube

And this collection of photos was also invaluable:

http://www.w124performance.com/images/

Remember that the 603 and 602 are essentially the same motors, so look for 603 sources as well.
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