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#31
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Its really a learn as you go thing
I found that lifting the rear of the car, unhooking everything then tilting pulling and lifting worked best...
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
#32
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When you remove the rear engine cross member do you leave the member attached to the body or take it out with the engine/transmission?
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84 300SD 85 380SE 83 528e 95 318ic |
#33
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How I took out my 1981 W123 300D (euro) non-turbo engine I did remove the bonnet / hood because of working outside - didn't want the wind messing up my day If you are worried about getting these rather tall engines - and rather long combinations of engine and transmission out and up and over the front bonnet / hood cross member you can do the following => Remove the front wheels - lower the car onto low axle stands / heavy duty wooden blocks. This stops the car going up as you remove the engine - the springs don't move. The downside to doing this is that the engine crane really needs to move as moving the car with the front on blocks is pretty difficult! Consider the state of the ground on which you will be working - gravel and small wheels on an engine crane do not mix! In all cases I'd remove the transmission cross member before lifting - you'll find it is one heck of a lot easier to remove the propshaft that way too - you'll probably think this is a no-brainer when you get to do the job...
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits! |
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I woke early this morning with a feeling today was not going to be a good day. Your link sure changed my attitude.
I didn't see a strap on the engine. All I could see holding it was the chains.
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84 300SD 85 380SE 83 528e 95 318ic |
#35
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Jump on in there with both feet first - look later! ###### It really isn't rocket science - be careful - be slow - there's no race - if it goes wrong get it back down as low as possible as quickly as possible (in a controlled way). Not having the car going up on the front springs as you lift the engine is a real help - means you can just concentrate on the engine. Downside is that you then have to move the engine on the crane. If you have a crappy work surface / drive way put down some plywood sheets if you happen to have them.
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits! |
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I'm obviously in no hurry.
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84 300SD 85 380SE 83 528e 95 318ic |
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Well a garage sounds just right for a slow going project.
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits! |
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I have unhooked the wiring, fuel lines and almost everything else on 380 engine's under the hood attachments and will move to the under carriage work fairly soon. Maybe the weather could be a little cooler here in the Upstate.
The cross member which is located near the rear of the engine has nothing resting upon it. Is it safe to remove this member? I ask because it appears to be an point of obstruction if removing the engine and transmission without separating them. Thanks again to everyone for suggestions and recommendations.
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84 300SD 85 380SE 83 528e 95 318ic |
#39
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Yes, the crossmember needs to come out. It's just a few bolts. I've seen folks pull an engine w/o pulling the crossmember but it's NOT worth it! much wiggling and swearing that can be avoided with minimal effort.
Have you managed to disengage the driveshaft yet? These can be a PITA though both mine (the 300SD and the 240D) came out pretty easily. EDIT: I just went back and looked and evidently I didn't weight in on the HF engine tilter. I use mine all the time and while it's a bit clumsy compared to the OTC we had at work it does the job. Be sure to lube the snot out of it before you use it as they don't seem to be lubed from the factory and it really helps. I lube everything I can get to, especially the crank and the long screw and its follower. Dan |
#40
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Thanks, Dan. I have a loaner engine leveler from a friend who owns a shop. It's top shelf, everything he has is Snapon or equal brand but he doesn't like fooling with MBs. I won't have any trouble with the drive shafts. I'll drop the transmission mount then the flex disk and take it apart at the center joint right after I loosen the engine mounts.
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84 300SD 85 380SE 83 528e 95 318ic |
#41
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I'm trying to decide what to do with the 380SE transmission. It's a 722.31 and the SD has the 722.303. Is the difference enough to prevent the SE transmission from being installed and dependable in the SD? Will it work?
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84 300SD 85 380SE 83 528e 95 318ic |
#42
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Well, that freaked me out.
After sitting the 617 and transmission into the gasser body I found that the rear crossmember (engine support) from the diesel wouldn't bolt up. I just reattached the gas member and set a block of wood on it to support the transmission temporarily. I was waiting on the new transmission mount.
The gas crossmember didn't work. It wasn't in the correct location so I tried the diesel CM. It didn't work either. At first I thought I had bent the 617's CM but couldn't see any damage. I cleaned both crossmembers and compared them on the bench. Having worked so much under the assumption that Mercedes built these 1 generation w126 bodies to accommodate both diesel and gas engines and transmission I found two more bolt holes which were plugged with rubber studs. They were easily removed with a #2 phillips head screwdriver. It is the exact location for this assembly. That is not mentioned in other gas to diesel conversion threads so I thought it important enough to note. I'll post some pictures of the engine cleaning job later today after perhaps another good going over. It still has some rough spots but I can see the top of the upper oil pan. The aluminum and iron can be identified by sight. I've cleaned with Gunk, a brush, plastic scraper and garden hose for three half-days. Every time I raise the hood I find a spot I've missed. I'm sworn by all that is right and good to stop this engine's oil leaks.
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84 300SD 85 380SE 83 528e 95 318ic |
#43
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Pics of cleaned 617:
Hard work no pay!
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84 300SD 85 380SE 83 528e 95 318ic |
#44
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More Pics:
Last group.
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84 300SD 85 380SE 83 528e 95 318ic |
#45
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Im an old school scrapmetalman.
chain hanging from a stout limb, come along (block and tackle hand winch) and a chain on the engine with a bolt thru the right links to get it angled the way I need it |
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