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  #61  
Old 03-12-2003, 11:19 AM
Old Deis
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To remove the radiator you will have to take off the transmission cooler lines. Be carefull not to round off the heads there. They can be tight on occasion.

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  #62  
Old 03-12-2003, 11:34 AM
rivermasternc's Avatar
J. Scott Moncrief
 
Join Date: Feb 2003
Location: Burnsville, NC
Posts: 145
Also, be really careful about the main water hose clamps when handling and re-installing the radiator. The Behr radiators have a bad habit of breaking at the hose neck. If radiator has already had the ends replaced, it may be in good shape. If not, ... only remove if necessary.
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https://goo.gl/photos/J8ZUVvAYiYqLxbD18

1989 560SL 111Kmi
2007 E550 4Matic 157 Kmi
2000 F250SD 7.3l, 1996 Explorer Ltd 5.0l
1965 VW Beetle Deluxe 115 Kmi
=========================
Previous MB:
1983 240D Euro Manual 144 Kmi
1983 300SD 495 Kmi
1986 190D 2.5 100 Kmi
1986 300SDL 202 Kmi
1991 300D 2.5 Turbo 91 Kmi
1998 E320S4 (4-matic wagon) 140 Kmi
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  #63  
Old 03-15-2003, 05:40 PM
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Join Date: May 2001
Location: Florida
Posts: 1,105
Angry Parts still not here

Well with a few problems i finally got the old assembly off, but as it turns out my part still has not been delivered. Originally the guy forgot to put in the order, and i called on friday, he said he was going to "red flag" it to me and i'd have it this morning. Unfortunately it is not here. So i guess i'm looking at monday putting this whole thing back together. I could not loosen up the a/c compressor, so for now i'm planning on just leaving that belt off and having it put on at a mechanic once i get home. The bolts are tightened down way too tight, and even me using my foot isn't enough to break it free.(torqued tighter than my body weight). I was really lucky and found the exact bolts i needed at ace hardware. One of them was pretty rounded out, and i had to pay a guy 40 bucks to remove it(better than drilling it out and taking off the balancer). I'll let you guys know when it's all put back together.
Ryan
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83 300SD.......sold
96 integra SE....sold
99 a4 quattro....sold
2001 IS300.......sold
2002 330i.........current.
2004 highlander limited....current.
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  #64  
Old 03-17-2003, 06:34 PM
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Join Date: Jan 2002
Posts: 18,350
Ryan:
Sounds like you have it all under control. Hope the part arrived today.
Once you got it apart, do you have any hypotheses about what caused it to fail? Any evidence of it being struck by the driveshaft you ran over?
How did the person remove the rounded out bolt?

Kerry
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1977 300d 70k--sold 08
1985 300TD 185k+
1984 307d 126k--sold 8/03
1985 409d 65k--sold 06
1984 300SD 315k--daughter's car
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  #65  
Old 03-17-2003, 07:23 PM
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Join Date: May 2001
Location: Florida
Posts: 1,105
Well the car and I made it back home. Non-eventfull trip home. The part did come today and i put it on without any trouble. No clue was to why the old part failed, once i find a digital camera i'll take some picutres for you guys. Once again no clue how the guy got the stripped bolt out either, he hammered something in and took a ratchet to it. I really didn't care how he got it out at that point just as long as he did get it out. A big thanks to everyone for all your help, i can't say it enough. THANKS!!!! now to figure out how to get my a/c belt back on(or pay someone else to do it lol)
thanks again,
Ryan
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83 300SD.......sold
96 integra SE....sold
99 a4 quattro....sold
2001 IS300.......sold
2002 330i.........current.
2004 highlander limited....current.
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  #66  
Old 03-17-2003, 09:29 PM
rivermasternc's Avatar
J. Scott Moncrief
 
Join Date: Feb 2003
Location: Burnsville, NC
Posts: 145
Great news Ryan! Have a good Spring Break!

-Scott
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https://goo.gl/photos/J8ZUVvAYiYqLxbD18

1989 560SL 111Kmi
2007 E550 4Matic 157 Kmi
2000 F250SD 7.3l, 1996 Explorer Ltd 5.0l
1965 VW Beetle Deluxe 115 Kmi
=========================
Previous MB:
1983 240D Euro Manual 144 Kmi
1983 300SD 495 Kmi
1986 190D 2.5 100 Kmi
1986 300SDL 202 Kmi
1991 300D 2.5 Turbo 91 Kmi
1998 E320S4 (4-matic wagon) 140 Kmi
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  #67  
Old 03-19-2003, 09:58 AM
rivermasternc's Avatar
J. Scott Moncrief
 
Join Date: Feb 2003
Location: Burnsville, NC
Posts: 145
Ryan:

Thanks for the pictures! Seeing all that rust and apparent areas where the rubber compound is missing, I'm guessing that has been failing for some time. It looks as if the rubber has been attacked by something causing it to fail.

It used to be common practice for engines to be cleaned with methylene chloride (gunk, etc.). This type solvent will attack most types of rubber compounds and adhesives.






Enjoy the rest of your spring break!

Sincerely,
Scott
__________________
https://goo.gl/photos/J8ZUVvAYiYqLxbD18

1989 560SL 111Kmi
2007 E550 4Matic 157 Kmi
2000 F250SD 7.3l, 1996 Explorer Ltd 5.0l
1965 VW Beetle Deluxe 115 Kmi
=========================
Previous MB:
1983 240D Euro Manual 144 Kmi
1983 300SD 495 Kmi
1986 190D 2.5 100 Kmi
1986 300SDL 202 Kmi
1991 300D 2.5 Turbo 91 Kmi
1998 E320S4 (4-matic wagon) 140 Kmi
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  #68  
Old 04-03-2011, 11:49 AM
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Join Date: Jul 2001
Location: Brambleton VA
Posts: 793
I know this is thread ha a happy ending but just wanted to toss this out there.
I was surprised at reaction to the failure of the rubber portion. I had to change this on my Range Rover as well as a couple of Pontiacs I have owned.
As someone else stated it was probably due to an incompatible cleaner eating away the rubber or the adhesive.
Alan
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  #69  
Old 07-20-2011, 11:48 AM
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Join Date: Dec 2003
Location: Metro Detroit, Michigan
Posts: 17,432
FYI

Mount the three cup springs (washers) with the crown (raised dome) toward bolt head.

The harmonic balancer is secured to the crankshaft by a single 18mm X 45 mm bolt torqued to 270 - 330 Nm = 200-244 ft. lbs.


Last edited by whunter; 07-20-2011 at 01:48 PM.
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