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  #1  
Old 04-21-2003, 10:08 AM
mccan
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ALDA Retaining Nut

Can anyone tell me the size of the nut that secures the ALDA to the IP? It is a little difficult to access and I'm afraid if I try chanell-locks or some such I will end up rounding the nut off. Thanks.

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  #2  
Old 04-21-2003, 12:42 PM
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Takes a 10mm wrench. It shouldnt' be difficult to access on a 617.

If it's difficult to access, maybe yours still has the cup around the lock nut. Cut the cup into strips and fold back the strips like petals. Does wonderful things for resale value

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  #3  
Old 04-21-2003, 01:10 PM
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The hex flats on the ALDA underside are 24mm, IIRC. I use an adjustable or Channelocks on the brass-colored captive nut on the IP. You just need to break it loose (shouldn't be tight) and then it spins off by hand. The 10mm is for the adjusting setscrew locknut on top.
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  #4  
Old 04-21-2003, 01:26 PM
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Doh!

I'll stay after class to write "read the post, then respond" a hundred times

What I do is hold the ALDA case with a big c-clamp while loosening the retaining nut since I didn't have a wrench slim enough to fit with another wrench on the retaining nut. If you do it this way, pad the c-clamp jaws so you don't damage the ALDA.

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  #5  
Old 04-24-2003, 05:29 PM
mccan
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Ok, I may be staying after class as well. Is there a locknut above the nut attaching the ALDA to the IP?
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  #6  
Old 04-24-2003, 06:01 PM
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Nope. There are hex flats on the bottom of the ALDA housing, cast into the body - but not a locknut. See photo below:

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  #7  
Old 04-24-2003, 06:23 PM
mccan
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Got it. Photo didn't open, but I get the gist. Thanks. Sometimes when I need to hurry up and get a job done, I don't want to take the time to listen to the instructions.
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  #8  
Old 04-25-2003, 12:11 PM
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Pretty hard to lose them unless the ALDA falls off while you're driving.
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Old 04-25-2003, 01:41 PM
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Because, Mr. 30yr tech, the ALDA sits under the intake manifold on the OM602/603 turbos and you cannot remove the ALDA seal and adjust it in place. You need to either remove the ALDA, or remove the intake manifold. Pulling the ALDA is a lot easier. I would think you should know this....?

On the older 617 turbos none of this is necessary, since the ALDA sits out in plain view. That is, unless you prefer to adjust the enrichment with shims (Dremeled washers, or additional OE seals) rather than tear off the factory seal, for appearance purposes or whatever.
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  #10  
Old 04-25-2003, 01:42 PM
mccan
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I never said that I wanted to adjust anything. The ALDA is broken. I asked about removing the ALDA from the IP.
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  #11  
Old 04-25-2003, 01:47 PM
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...and that's an even better reason to remove it!
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Old 04-25-2003, 02:46 PM
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Quote:
It's obvious that you DON'T HAVE A CLUE . . . Because on OM 602 and 603 engines, the MIXTURE can be ELECTRONICALLY re-mapped . . . which is MUCH easier . . .
Heh-heh-heh! You're killing yourself here, dude. Please give me the job number in the factory manual, or WIS, that details how to do this. (Hint: it's not possible on the 601/602/603). :p
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  #13  
Old 04-25-2003, 02:47 PM
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I thought the mixture is only remapped by the ELR at idle. Are the 90-up versions different?

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  #14  
Old 04-25-2003, 02:58 PM
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Sixto, the mixture on the 601/602/603 is entirely mechanical. The early versions (before 1990) had computers to control the idle speed and emissions junk (EGR and ARV operation). The later ones (90-95) had a more intrusive system that also controlled boost, at least on the 602... not sure on the late 603. But none of them had electronic *mixture* control. The later diesels, the OM606 used from 1995-99, are a different story. You can get a chip for the 98/99 turbo versions that will give a massive power gain. That's not possible with the 95-97 versions, which are non-turbo, AFAIK. I think our friend here has spent a lot of time wrenching on 61x diesels and not enough on 60x... totally different animals, but not computer-dependant like the newer CDI's are.

On a side note, the 98/99 606 engine is not CDI, even though some think it is. It still has an inline mechanical pump. The CDI engines are in the rest of the world, not in USA yet, but will arrive late this year as 2004 models (finally!)


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  #15  
Old 04-25-2003, 04:13 PM
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Dave M.,

Where do you get these chips for the 1998/1999 E300D TurboDiesel? I am not sure I need to buy one, but I am curious about how much they improve output and what they cost. Thanks, Jim

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