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#61
07-24-2015, 05:58 AM
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Oh I see - I'll ask someone who knows
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior  Don't leave that there - I'll take it to bits! Last edited by Stretch; 07-26-2015 at 02:10 AM. Reason: missed out a word for some unknown reason 
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#62
10-21-2015, 05:14 PM
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Quote:
I have never subscribed to the WIS (workshop information system) on Startek, so I'm not sure if there is much for 123/124/126/201 and earlier cars. I've heard that the 126 CD's have far more about the 617 engines than the 123 CD's.
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Respectfully, /s/ M. Dillon '87 124.193 (300TD) "White Whale", ~392k miles, 3.5l IP fitted '95 124.131 (E300) "Sapphire", 380k miles '73 Balboa 20 "Sanctification" Charleston SC
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#63
10-22-2015, 10:18 AM
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@trout007
Bugger! I forgot you were looking for that information. I'll chase it up. If you don't hear from me you need to chase me up!
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits!
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#64
10-22-2015, 10:19 AM
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Quote:
(Save me bothering someone else!)
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits!
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#65
02-15-2016, 11:37 PM
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These links have been so helpful to me so many times! Thanks for them!
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"Senior Luna, your sense of humor is still loco... but we love it, anyway." -rickymay ____ "Your sense of humor is still loco...  " -MBeige ____ "Señor Luna, your sense of humor is quite järjetön" -Delibes1982 300SD -- 211k, Texas car, tranny issues ____ 1979 240D 4-speed 234k -- turbo and tuned IP, third world taxi hot rod 2 Samuel 12:13: "David said to Nathan, “I have sinned against the Lord.” And Nathan said to David, “The Lord also has put away your sin; you shall not die."
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#66
02-17-2016, 11:23 AM
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You're welcome geezer. Have you figured out how to make up your own URLs yet?
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits!
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#67
11-27-2018, 11:51 PM
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Note to self
https://www.startekinfo.com/StarTek/outside/12265/disc_2/program/Engine/617/01-130.pdf https://www.startekinfo.com/StarTek/outside/12265/disc_2/program/Engine/615/07-100.pdf
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits!
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#68
11-28-2018, 12:40 AM
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W123 OM617a (Turbo) Links to startek FSM
Well we'll see how this goes...
...it is pretty boring working out direct links to the startek PDFs but I find myself doing it so frequently these days I thought I'd post up the links in BB code (or what ever it is called). I'm only doing this because lots of people (including myself) struggle with the crappy flash player on the startek site that stops us from getting to the PDFs {All of the links I've been posting previously in this thread have been examples of how to work out the file positions on the startek server} Here's the start of the FSM for the TURBO diesel W123 (I might get to finish this in the end but it takes ages and I can't always be arsed) 123.133 / 300D Turbodiesel Sedan 00 - Maintenance, service, technical data; General descriptions; Operating instructions; General considerations concerning service products (fluids, etc.); Jacking-up, towing-off, laying-up vehicle 123 Chassis Manual Introduction Intro 617 Engine Manual Introduction 005 Instructions for use of serivice manual 005/1 Model and unit survey 005/2 Identification of vehicles 010 Technical Data 010 Model and system identification 010 Engine and vehicle identification 015 Vehicle identification number locations 015 Vehicle identification number locations 020 Technical Data 020 Technical Data 030 Technical Data 040 Technical Data
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits!
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#69
11-28-2018, 12:41 AM
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W123 OM617a (Turbo) Links to startek FSM Chapter 1
01 - Engine, removal and installation; Crankcase, cylinder head, engine breathing
010 Checking compression pressure 015 Checking cylinders for leaks 020 Evaluation of cylinder bores 025 Measuring oil consumption 030 Removal and installation of engine (oil capacity) 040 Engine breather -- functional description 110 Measuring, boring and honing cylinder bores 115 Renewing, boring and honing cylinder liners 120 Facing cylinder crankcase parting surface 130 Knocking-out and inserting steel balls for main oil ducts 140 Replacing core hole closing cover in cylinder crankcase 215 Removal and installation of front cylinder crankcase cover 220 Removal and installation of intermediate flange 310 Removal and installation of complete oil pan 405 Cylinder head bolts and tightening of cylinder head bolts 415 Removal and installation of cylinder head 417 Removal and installation of pre-chambers 418 Facing cylinder head parting surface 420 Pressure-testing cylinder head
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits!
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#70
11-28-2018, 12:48 AM
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W123 OM617a (Turbo) Links to startek FSM Chapter 3
03 - Crank assembly
310 Checking, renewing and tightening connecting rod bolts 313 Reconditioning and squaring connecting rod 316 Removal and installation of pistons 318 Checking and reconditioning of crankshaft 320 Mounting of crankshaft 324 Renewing front crankshaft radial sealing ring 327 Renewing rear crankshaft radial sealing ring 340 Removal and installation of pulley, vibration damper and balancing disc 344 Static balancing of balancing disc 345 Checking and correcting adjustment of TDC transmitter 350 Removal and installation of crankshaft sprocket 410 Removal and installation of flywheel and driven plate 430 Renewing ring gear of flywheel 440 Statically balancing of flywheel 450 Instructions for full balancing of engine
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits!
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#71
11-28-2018, 12:55 AM
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W123 OM617a (Turbo) Links to startek FSM Chapter 5
05 - Engine timing, valves
210 Inspection and adjustment of valve clearance 215 Inspection and adjustment of camshaft timing 220 Removal and installation of camshaft 225 Grinding camshaft bearing journals 235 Removal and installation of rocker arms with rocker arm bearing brackets 240 Renewal of rocker arms and rocker arm bearing brackets 250 Removal and installation of valve springs 260 Checking valve springs 270 Replacement of valve stem seals 280 Checking and machining valves 285 Checking and renewing valve guides 291 Machining valve seats 310 Removal and installation of chain tensioner 320 Renewing timing chain 330 Removal and installation of tensioning rail 340 Removal and installation of slide rails 412 Removal and installation of intermediate sprocket shaft 440 Removal and installation of guide wheel
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits!
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#72
11-28-2018, 01:03 AM
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W123 OM617a (Turbo) Links to startek FSM Chapter 7
07.1 - Diesel injection system
001 Survey model -- engine -- inejection pump 010 Operation injection pump with governor 015 Operation engine-transmission overload protection 100 Adjustment of idle speed and idle speed adjuster 105 Checking maximum speed at no-load 108 Checking injection timing (begin of delivery) with digital tester (RIV method) 109 Checking injection timing (begin of delivery) (high pressure method) 110 Checking injection timing (begin of delivery) (flow pressure method) 111 Checking injection timing (begin of delivery) (position indicator RIV method) 114 Adjusting injection timing (begin of delivery) with digital tester (RIV method) -- following checkup 115 Adjusting injection timing (begin of delivery) (high pressure method) -- following checkup 116 Adjusting injection timing (begin of delivery) (position indicator RIV method) -- following checkup 135 Checking injection nozzles 137 Disassembly, cleaning, assembly and adjustment of injection nozzles 140 Venting injection system 145 Checking fuel pump and bypass valve 150 Checking vacuum shutoff for leaks 200 Removal and installation of injection pump 201 Installation of injection pump (with locking screw) 210 Replacement of pipe connection, delivery valve or copper sealing ring on injection pump 220 Replacement of vacuum control unit at injection pump 230 Removal and installation of injection nozzles 235 Removal and installation of fuel pump 240 Removal and installation of injection timing device
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits!
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#73
11-28-2018, 01:07 AM
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Note:
#1 All these links do is point to the official PDFs on the Mercedes Benz Startek website - if the links don't work then Mercedes have taken them down - they are in charge of their (copyrighted) material So don't blame me if they are gone! #2 The numbers in the FSM have gaps - for example: Chapter 2 probably exists in some FSMs but it does not exist in the W123 turbo diesel FSM so the numbering so far in the posts above is exactly what is available on the FSM CDs
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1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits!
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#74
05-17-2019, 02:01 PM
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OM61X NON TURBO chapter 7
07.1 - Diesel injection system
001 Survey model -- engine -- inejection pump 010 Operation injection pump with governor 100 Adjustment of idle speed and idle speed adjuster 105 Checking maximum speed at no-load 109 Checking injection timing (begin of delivery) (high pressure method) 110 Checking injection timing (begin of delivery) (flow pressure method) 115 Adjusting injection timing (begin of delivery) (high pressure method) -- following checkup 135 Checking injection nozzles 137 Disassembly, cleaning, assembly and adjustment of injection nozzles 140 Venting injection system 145 Checking fuel pump and bypass valve 150 Checking vacuum shutoff for leaks 200 Removal and installation of injection pump 210 Replacement of pipe connection, delivery valve or copper sealing ring on injection pump 220 Replacement of vacuum control unit at injection pump 230 Removal and installation of injection nozzles 235 Removal and installation of fuel pump 240 Removal and installation of injection timing device
__________________
1992 W201 190E 1.8 171,000 km - Daily driver 1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone 1965 Land Rover Series 2a Station Wagon CIS recovery therapy! 1961 Volvo PV544 Bare metal rat rod-ish thing I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior Don't leave that there - I'll take it to bits!
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