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  #1  
Old 04-16-2009, 01:10 PM
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1995 E420 Rough Idle - M119

I'm hunting down an unstable idle on my '95 E420. I know that this question has been posted well over a million times on the forum but I'm pretty much in the dark in determining what to check from here. Here's a quick rundown:

The idle problem is too subtle to throw any codes and doesn't fluctuate the tach at all. It is at its worst in P or N. When the car is put into Drive the idle becomes almost like glass but every so often you'll get a little bit of the symptoms that you experience when the car is in P or N. The car just doesn't feel smooth and once every couple of minutes the engine will hiccup, almost like its adjusting the fuel mixture. If you rev the engine in Park up to 1500-2000 rpm and then let off the gas and let the engine drop, the engine's stumble becomes more noticeable as the tach settle out.

At this stage the car feels like it's running too lean or there is a vacuum leak somewhere. (or both for that matter) Aside from the idle problem, the car seems to run fine. No hesitation during acceleration or any larger symptoms. Here are the specs on the car and the parts replaced/checked.

-The car has 100,000 miles on it
-New wiring harness at 90k.
-New Caps, rotors and plug wires and plugs (all Bosch)
-Ran 2 tanks of Techron (can you purge the injectors under pressure?)
-Replaced all vacuum hoses in engine compartment (intake, egr, etc.)
-Sprayed down all breather and vacuum hoses with carb cleaner following their install to ensure there weren't any further leaks. Also sprayed down each injector to test for any seal leaks and didn't get any results.
-New O2 sensor installed last month.
-Cleaned out throttle body to ensure a clean throttle plate.
-Replaced boot on the MAS to ensure that there weren't any cracks causing a vacuum leak. Also disconnected MAS to see if the idle improved; no result.
-Checked vacuum hoses on Fuel Pressure Regulator to ensure there wasn't any fuel leaking out to indicate failure
-Listened to both fuel pumps to ensure both were running

Any tips on where to go from here would be most appreciated! Thanks again!

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  #2  
Old 04-16-2009, 01:19 PM
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Motor mount status? I had a Sachs-Boge motor mount fail within days and it took me the longest time to find the problem. It's sometimes hard to tell if the engine is stumbling or shaking a bit.
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  #3  
Old 04-16-2009, 01:21 PM
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The hose clamp that connects the overhead intake pipe to the rubber throttle actuator boot -- is it tightened?
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  #4  
Old 04-16-2009, 01:38 PM
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check your transmission mount...
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  #5  
Old 04-16-2009, 03:14 PM
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Transmission mount and motor mounts were replaced last August. (Sachs/Boge) I'm assuming that if either of the mounts failed that there would be noticeable fluid leaking?

Clamp was tightened after install of the MAS gasket.
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  #6  
Old 04-19-2009, 09:12 PM
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Are there additional tests that I can do with my injectors? Do places like witchhunter.com work well?

Keep me posted.
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  #7  
Old 04-19-2009, 09:48 PM
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Quote:
Originally Posted by dproudfo View Post
I'm assuming that if either of the mounts failed that there would be noticeable fluid leaking?
Yes, fairly quickly I believe. Depending on where you were at the time you might not get much on your garage floor.

For injector cleaning I've good experience with http://www.cruzinperformance.com/
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  #8  
Old 04-22-2009, 07:05 PM
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Plug Wires...

One note I'd like to get a little feedback on:

For testing out the plug wires, I sprayed down each one with water/Windex along the shaft to the plug ends and had some really noticeable arching between the spark plug end and the cylinder wall. I thought all of that should be insulated preventing this. Am I correct in this assumption and in diagnosing a potential problem with the plug wires? (I used dielectric grease for everything as well)

Keep me posted...
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  #9  
Old 06-18-2009, 07:15 PM
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Update

I wanted to post an update to see if this symptom may or may not shed any additional light on the miss at idle that I'm having:

The car sat for the last 3 days and upon starting it for the first time again, the car began missing A LOT (It was clearly not firing on all 8 cylinders) It ran poorly for about 30 or so seconds and then stabilized to its usual idle. This incident points me in the direction fuel delivery, possibly a leaking injector. Anyone else have any insights on the issue?
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  #10  
Old 08-17-2009, 03:27 AM
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Injectors now cleaned...

Yet another update on the rough idle problem...I sent my injectors out to Cruzin Performance to be cleaned and bench-tested. In addition, while the injectors were out, I pulled the throttle body and detailed the underside of it to ensure that 'build up' wasn't a factor in my idle. When the injectors were re-installed, the engine seemed to hunt/re-learn fuel/air mixture (a different post) but the end result was pretty much the same as it was before so I can now officially check injectors and dirty throttle plate off the list. Anyone have any ideas based on the previous posts on where I can go from here?

Thanks again!
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  #11  
Old 08-17-2009, 08:01 AM
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This is a shot in the dark, but did you try to recalibrate the fuel adaption when you got it back together? The following post was from Arthur Dalton in post Cause of high fuel consumption E420


Quote:
You can reset adaptation back to Mean Base Line by re-setting/re-activating the ECU memory . After you have cleared all existing codes [Single flash verification ], you then hold button for 6-8 secs. after the single flash. [wait 2 secs after single flash].. Turn off key for 2 secs, On for 10 and then start.

This is NOT a code clear, it is ECU memory reset. That gets your ECU back to Normal . From there the unit will adapt to the new parts and sensors, but rather then coming back from high adaptation extremes, it will come up/down, +/- as required from a Normal Base value.

The ECU can/will readapt from the old memory by itself with drive cycles [ relearn process] , but if the trims were way out , you can still get codes coming back while the process takes place..so, it is easier to just clear/reset the memory after you have changed parts and have cleared the diagnostic codes ..you are then assured of starting with an ECU that has a Mean Base Line setting value..[ ie..a Normal setting]..which should be closer to proper adaptations with the new remedy parts.
Just a short-cut........

Also, as SB mentions..FP regulator leaking diapragm will supply the engine with unmetered raw gas..not only will the engine suck raw, un-metered gas into the intake from engine vac , but the Fuel Pressure will go higher than spec and compound that problem...that would be a first check..
the same can be a vac leak..a vac leak of unmetered air is read by 02 as a lean condition , so th ECU tries to enrichen this false reading, resulting in wrong A/F mix..

Both reg and vac leaks will force trim levels +/- that it may not be able to handle [ beyond limit].........and result in crap MPG/Running condition.
If one does find a leaking/bad FP reg, it is also a good idea to change the oil.
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  #12  
Old 08-25-2009, 01:21 AM
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Tried the reset...no result. The car seems to run rougher in the morning if its sitting out overnight which leads me to believe that it's ignition related. (also runs rougher in the rain) I can't think of where to look at this stage. New caps, rotors plugs and plug wires within the past year. The only things left are the ignition coils and I'm not suspect of those because of the fact that my major problem is at idle which isn't very hard on the coils. ANY additional insights would be great!! Thanks again!
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  #13  
Old 08-25-2009, 09:11 AM
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How about the EHA/ETA? It has bad wiring in it also, you just cant see it because its inside the unit. It controls all fuel delivery as the system is fly by wire.
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  #14  
Old 08-26-2009, 10:28 AM
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In your first post you mentioned:
-New Caps, rotors and plug wires and plugs (all Bosch)

Your Last post:
-New caps, rotors plugs and plug wires within the past year (8,9,10 months?, 5,10, 15, 20K Miles ago?)


This is what I would do:

1.- Check the codes (if not checked, or do it again) and post the results

2.- Remove distributor cap and rotor and inspect them (look for residue, cracking, splitting, pitting, dirt, etc...). Replace again if necessary.

3.- Remove Spark Plugs and inspect them
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  #15  
Old 08-31-2009, 07:17 PM
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Pulled caps and rotors and they look ok; no green build-up or residue. That portion of the ignition system was replaced approx: 8 months/15k miles ago.
From what I've researched about a failed ETA is that they either work or they don't. (There isn't an "in between" where they'll cause slight problems)

One additional "fishy" thing that I tried to get feedback on in an earlier post is the arching between the spark plug and the plug wall when sprayed with water. Anyone have any insight into this method of testing ignition components?

Keep me posted...

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