Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help

Go Back   PeachParts Mercedes-Benz Forum > Mercedes-Benz Tech Information and Support > Tech Help

LinkBack Thread Tools Display Modes
Old 05-30-2003, 03:51 PM
Registered User
Join Date: Jul 2001
Location: SoCal
Posts: 1,303
fuel-level sensor clean - W201

This has to be about the easiest repair on this car, since I did it wih one hand tied behind my back. Well, sprained, anyway. Symptom was erratic gauge reading, but only when the level got to about 1/4 tank. When the level is low enough, the erratic symptom goes away again.

Access was by just removing the back carpeting in the trunk removing the pop-out clips. The sensor connector unplugged, and it was recommended to remove the battery ground (I didn't). The retaining nut unscrewed with a large-opening channelocks, and the sensor lifted right out - pausing partway to drain. The tank was almost empty, so there was little smell and no dripping.

With the sensor removed, I cound see a split-slot nut on the bottom of a shaft prodruding from the center of the bottom cap. It was covered with some sealant that was crumbling off. Inspection showed it should be ok to remove this nut, and it was. I used C-clip removal pliers, but any small, narrow-tip long-nosed pliers should do. The tube with end-cap then slips right off.

Inside there is a bottom piece bolted on the shaft, with electrical contacts and support for two very thin wires running from top to bottom - 180 degrees apart. A float slides up and down on the central shaft, and electrical contacts on it short the two wires together. One wire is a zero resistance, and the other is resistive - about 75 ohms end-to-end. A copper plate on the float bottom shorts two contacts on the bottom piece that connect to the no-resustance wire and the central shaft. The top end of the shaft is the 'reserve' trigger output.

I didn't find any visible problem with the components, but I thoroughly cleaned all with q-tips and rubbing alcohol. I reassembled, dabbed the bottom nut with Loctite 290, cleaned the o-rings and mating surfaces on the tank and securing nut, and reattached. Hopefully, gasoline is not a solvent for the 290, but I don't think the nut will come off anyway. I'll know if this worked once I use up the new tank of gas.

Reply With Quote
Old 06-08-2003, 10:06 AM
Registered User
Join Date: Jul 2001
Location: SoCal
Posts: 1,303
Update. As the tank level got lower, the gauge bounced a couple times at the point it used to start, then became consistent again below that level. I.e., it was much better, but not perfect, and confirmed I have tackled the correct item. So, I removed the sensor again, and polished the slidewires with a pencil eraser, reassembled. It remained steady, so I'll report back again as this tank gets low.

Reply With Quote
Old 06-08-2003, 11:01 PM
haasman's Avatar
Registered User
Join Date: Jun 2001
Location: San Francisco, CA
Posts: 3,097

Please keep us updated .... the sending unit in two cars are starting to be a bit weird and it will be good to know what is required to repair their sending untis.


'03 E320 Wagon-Sold
'95 E320 Wagon-Went to Ex
'93 190E 2.6-Wrecked
'91 300E-Went to Ex
'65 911 Coupe (#302580)
Reply With Quote
Old 06-16-2003, 03:37 PM
Registered User
Join Date: Jul 2001
Location: SoCal
Posts: 1,303
The second repair did it. This time no bobbles at all down to less than 1/4 tank, where I refueled.

Reply With Quote


Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On

All times are GMT -4. The time now is 01:28 PM.

Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2018, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2018 Pelican Parts, LLC - Posts may be archived for display on the Peach Parts or Pelican Parts Website -    DMCA Registered Agent Contact Page