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  #16  
Old 12-14-2006, 01:52 PM
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If you're doing it yourself, don't worry about it until it breaks. You can always replace the slave later.

If you're paying someone to do your clutch, it will me MUCH less expensive to have him replace it now, with the tranny out, than it will to have him replace it later down the line...

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  #17  
Old 12-14-2006, 04:12 PM
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85 300D 4spd+tow+h4
 
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Quote:
Originally Posted by Scott98 View Post
What should I do about the flywheel? Do you think I can just install the new clutch and not worry about it?


Scott
Just make sure you mark its orientation and torque appropriately.

I vote not to replace unless you know its history. No reason to open a perfectly working hydraulic system. Replacing the slave is no more of a pain than doing brake pads........
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  #18  
Old 12-14-2006, 10:42 PM
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On many newer vehicles, the slave is inside the tranny.in this case, it is worth it to replace it.

if it is outside on a 240, then you can replace it anytime.
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  #19  
Old 12-15-2006, 01:52 AM
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i say it depends. if you know the history of the car it becomes an easire call.
if the car has 300k on it an it has never been changed, then yes i would change the slave master and new fluid. the bleeding and the clutch master are the only tough parts. the slave is easy except for the bleeding part.

and i would not put in a new clutch without turning the fw. i did this once on my bmw bavaria, and found the the new clutch assembly would not fully disengage because the face of the fw was too far forward from the mounting point of the pp and disc. this made the leverage change on the pp and consequent failure to disengage the clutch fully.

doing the job right means extra steps sometimes. there might be a way to measure and determine if it is necessary but i doubt that i would trust it.

a mistake means dropping the exhaust driveshaft and tranny.

again

good luck

tom w
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  #20  
Old 12-15-2006, 06:30 PM
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Quote:
Originally Posted by t walgamuth View Post
i say it depends. if you know the history of the car it becomes an easire call.
if the car has 300k on it an it has never been changed, then yes i would change the slave master and new fluid. the bleeding and the clutch master are the only tough parts. the slave is easy except for the bleeding part.

and i would not put in a new clutch without turning the fw. i did this once on my bmw bavaria, and found the the new clutch assembly would not fully disengage because the face of the fw was too far forward from the mounting point of the pp and disc. this made the leverage change on the pp and consequent failure to disengage the clutch fully.

doing the job right means extra steps sometimes. there might be a way to measure and determine if it is necessary but i doubt that i would trust it.

a mistake means dropping the exhaust driveshaft and tranny.

again

good luck

tom w
You might have had the "odd" one that was way out, because I have put at least four 240Ds togather without having the f/w done and no problems. I am wondering if most folks do the F/W.
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  #21  
Old 12-15-2006, 10:20 PM
t walgamuth's Avatar
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i think that benz flywheels are probably tougher than the old beemer was but do you want a clutch that will last another 275k or one that will only last 150k?

it is not much trouble. the machine work is what, $30?. i reckon the biggest cost is the (maybe) new flywheel bolts.

tom w
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..I also have a 427 Cobra replica with an aluminum chassis.
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  #22  
Old 06-23-2010, 05:48 PM
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190D 1984 2.2 5spd slave cylinder ,can someone tell me where this is located.

Last edited by chasinthesun; 06-25-2010 at 11:39 AM.
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  #23  
Old 06-23-2010, 06:50 PM
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Quote:
Originally Posted by chasinthesun View Post
190D 1984 2.2 5spd slave cylinder ,can someone tell me were this is located.
Please do not resurrect dead threads. Start a new thread after searching the archive to make sure someone hasn't already answered the question.

To answer your question, The slave is mounted on the side of the transmission bell housing.
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  #24  
Old 06-24-2010, 06:58 AM
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My clutch master cylinder was leaking at 122k miles so I replaced it.
However, being a noob at the time I did not properly bleed the system and thus had "spotty" clutch action, so in my ignorance and thinking that if the master was leaking, the slave must not be far behind, I replaced it.
The original slave showed no signs of leaking and, again, I did not fully bleed the system so my clutch just got worse and worse.
Moral of the story is , don't break into the hydraulic system unless absolutely necessary.The parts replacement is easy, the bleed can be a PITA.
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  #25  
Old 06-24-2010, 09:21 AM
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Bleeding gets easier each time
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1985 Euro 240D 5 spd 140K
1979 240D 5 spd, 40K on engine rebuild
1994 Dodge/Cummins, 5 spd, 121K
1964 Allice Chalmers D15 tractor
2014 Kubota L3800 tractor
1964 VW bug

"Lifes too short to drive a boring car"
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  #26  
Old 06-25-2010, 11:02 AM
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Exclamation

Got my parts ,found the sick slave cylinder and its leaking like a sieve,the master also had a slow leak .The biggest hurtle is still the bolts on the slave C ,the bottom nut was no problem ,the upper 13mm is a PITA.Ill need to make a 13 wrench with a 30degree angle just to get at it.Had to use a crows 12mm wrench to pull the hydro line but its free and out of the way.Sunday Ill be starting back at it, now Ill be under it with all my special tools for the fix ,Gees.The 190s are not nearly as easy as the 240s and I agree with T.W.THAT ITS BEST to replace both after alot of age .Battles are always won on the ground not throwing your wrenches in the air.

Last edited by chasinthesun; 06-25-2010 at 11:30 AM. Reason: misspell
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  #27  
Old 06-25-2010, 12:27 PM
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Quote:
Originally Posted by LarryBible View Post
If you don't EVER want to have to rebuild it or replace it, simply flush the system thoroughly and annually along with the brakes and you will NEVER have any hydraulic problems.
Not quite true. With a new clutch plate the slave piston is stroking in the front half of the cylinder,the full length of the cylinder being immersed in fluid. By the time the plate is worn out the piston is stroking in the rear half of the cylinder leaving the front half dry and exposed to air for perhaps several years. I was unlucky on both occasions I fitted a new plate and had a leaking slave within a few weeks. The front of the cylinder turned out to be heavily rusted and pitted chewing up the seal when the piston returned once more to the front.

But I agree with you - no point in replacing it until it does start to leak!
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  #28  
Old 06-25-2010, 12:40 PM
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Quote:
Originally Posted by Beagle View Post
Not quite true. With a new clutch plate the slave piston is stroking in the front half of the cylinder,the full length of the cylinder being immersed in fluid. By the time the plate is worn out the piston is stroking in the rear half of the cylinder leaving the front half dry and exposed to air for perhaps several years. I was unlucky on both occasions I fitted a new plate and had a leaking slave within a few weeks. The front of the cylinder turned out to be heavily rusted and pitted chewing up the seal when the piston returned once more to the front.

But I agree with you - no point in replacing it until it does start to leak!
I made that mistake. My master and slave were about the same age, and my master failed. I was feeling cheap and only replaced the master. 2 months down the road I was covered in brake fluid again changing the slave. Both have rubber, were equal age, and rubber deteriorates over time, right? So I figure in the future, I'd recommend replacing both at the same time.
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  #29  
Old 06-26-2010, 02:26 AM
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Quote:
Originally Posted by LarryBible View Post
If the fluid has not been kept changed and the cylinder is leaking, hone the pits out of it and replace the rubber parts. As long as you hone the pits out, it will work every time.
Well I wouldn't go as far as calling that "insanity" suffice to call it futility. If you are looking for a short cut to a leaking cylinder just hone the bore out oversize
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  #30  
Old 06-27-2010, 10:44 AM
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Quote:
Originally Posted by chasinthesun View Post
Got my parts ,found the sick slave cylinder and its leaking like a sieve,the master also had a slow leak .The biggest hurtle is still the bolts on the slave C ,the bottom nut was no problem ,the upper 13mm is a PITA.Ill need to make a 13 wrench with a 30degree angle just to get at it.Had to use a crows 12mm wrench to pull the hydro line but its free and out of the way.Sunday Ill be starting back at it, now Ill be under it with all my special tools for the fix ,Gees.The 190s are not nearly as easy as the 240s and I agree with T.W.THAT ITS BEST to replace both after alot of age .Battles are always won on the ground not throwing your wrenches in the air.

On that upper slave bolt, try dropping the tranny cross member (four 13mm bolts on a 123) to get a little more room. Maybe use a wedge to hold it down.

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1985 Euro 240D 5 spd 140K
1979 240D 5 spd, 40K on engine rebuild
1994 Dodge/Cummins, 5 spd, 121K
1964 Allice Chalmers D15 tractor
2014 Kubota L3800 tractor
1964 VW bug

"Lifes too short to drive a boring car"
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