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  #1  
Old 02-11-2007, 10:53 PM
deerefanatic's Avatar
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Location: Sturgis, MI area
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Quick question on Timing Chain timing.......

Well all,

My dad and I changed my timing chain Wednesday, when we did it, we ended up skipping a tooth on the cam sprocket... GRRRR......

I didn't realize it a first, I thought I had done everything right, but then upon closer inspection I saw that the pointer at the harmonic balancer was pointing at "18" and not "02". Turns out, that is the exact amount one will be off if they skip a single cam sprocket tooth.......... Not a problem, with the chain tensioner off, I was able to work the chain one link at a time around the sprocket and get it back in time..... (Now reads dead on "0" when the cam tower marks are lined up.)

I decided to check the IP timing while I was at it. It *appears* by just using the "welling-up" method to be about 20 degrees BTDC....... Not optimum I know, but that totally rules out having skipped a tooth on the crankshaft sprocket or IP drive sprocket, right?

Just wanna make sure..........

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Ahh the smell of Diesel Fuel, it's like coffee in the morning!

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  #2  
Old 02-12-2007, 01:26 AM
RAYMOND485
 
Join Date: May 2005
Location: CALIF
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Timing

1984 300d 142,000
Check The Cam Exaust Lope No 1 Is Pointing To The Left Drivers Side Of The Car Horizontally The Intake Will Be Pointing Toward To The Left 30 Deg To Make Sure The Piston Is At The Top If Not You Are180 Deg Off Slip The Chain One Tooth At Time On The Cam Gear When The Spring Out The Front Side Top Engine TENSIONER
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  #3  
Old 02-12-2007, 11:49 AM
deerefanatic's Avatar
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I've got the camshaft corrected, used that method.

I was just wondering about the IP. I was told by a member of another forum that due to the way the block is designed, it's basically impossible to skip the chain on the IP sprocket unless you drop the chain entirely down the chain galley.

Looks like I'm good to go!

Thanks!
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-Matt

EPA Section 609 Certified MVAC Technician
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Oil Burner Kartel Member #10

Ahh the smell of Diesel Fuel, it's like coffee in the morning!

My Car:

1982 300SD Turbo Diesel (231,500 miles!) RIP

1984 300SD Turbo Diesel Custom (235,500 mi on driveline.) - On Road!!

www.icsrepair.com

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  #4  
Old 02-12-2007, 12:14 PM
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Quote:
Originally Posted by deerefanatic View Post
I've got the camshaft corrected, used that method.

I was just wondering about the IP. I was told by a member of another forum that due to the way the block is designed, it's basically impossible to skip the chain on the IP sprocket unless you drop the chain entirely down the chain galley.

Looks like I'm good to go!

Thanks!
I have same problem, so I'm curious to hear responses. I was told prior to head r&r that you could drop the chain in the case and not come off the crank, but nobody mentioned coming off IP. I PM'ed a dude who's been inside a 603 and he said if you saw the sprocket assembly, then you'd know there is no way to skip a tooth. He didn't know about the 617.
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  #5  
Old 02-13-2007, 02:05 PM
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What would happen if when lining up cam timing marks the bottom crank was pointing to the Zero on the balancer, but the crank was in fact on Bottom Dead Center instead of TDC?
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  #6  
Old 02-13-2007, 02:37 PM
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??? ??? not sure what you are asking?
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  #7  
Old 02-13-2007, 02:49 PM
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Quote:
Originally Posted by vstech View Post
??? ??? not sure what you are asking?
Well, here's the situation. Doing head replacement on a 617 turbo. Chain has skipped teeth on the cam during reassembly. Then chain felt like it was sticking down the case, so I tied the chain to a bungee overhead and spun it to kind of free it. Clearly not a good idea. So, I got bottom crank on zero and lined up the cam timing marks. Thought I'd be good to go. But the car is running real rough--way off timing has got to be the problem. So, I'm trying to rule out the timing chain having skipped a tooth on the IP as well. If the bottom turns twice for each turn of the cam, then isn't it possible that I'm off between those two gears? But it seems the only way I could be off is by 180deg., and that seems like the valves would definitely be hitting pistons, right? I turned the engine by hand before starting to ensure no contact between piston and valve. Any help is greatly appreciated.
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  #8  
Old 02-13-2007, 02:59 PM
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ahh, well many things are possible, you could be 180° out IP / cam timing, you could have the timing off a tooth or so, if you did not remove the IP, it is unlikely to be out of time with the crank, but the cam could be out of time with the IP/crank.
John
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread
"as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do!

My drivers:
1987 190D 2.5Turbo
1987 190D 2.5Turbo
1987 190D 2.5-5SPEED!!!

1987 300TD
1987 300TD
1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere!
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  #9  
Old 02-13-2007, 03:01 PM
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Quote:
Originally Posted by vstech View Post
ahh, well many things are possible, you could be 180° out IP / cam timing, you could have the timing off a tooth or so, if you did not remove the IP, it is unlikely to be out of time with the crank, but the cam could be out of time with the IP/crank.
John
Would 180 off on the cam jam valves into pistons?
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  #10  
Old 02-13-2007, 03:07 PM
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no, I don't believe so. crank will be in same position either way, but 180° out, you will have valves open when the fuel is injected... kinda hard to run.
John
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread
"as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do!

My drivers:
1987 190D 2.5Turbo
1987 190D 2.5Turbo
1987 190D 2.5-5SPEED!!!

1987 300TD
1987 300TD
1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere!
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  #11  
Old 02-13-2007, 03:10 PM
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Quote:
Originally Posted by vstech View Post
no, I don't believe so. crank will be in same position either way, but 180° out, you will have valves open when the fuel is injected... kinda hard to run.
John
So cylinders could still build compression on a compression guage with cam off 180?
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  #12  
Old 02-13-2007, 03:14 PM
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yes, I believe so, just fuel will not be close to correct time.
John
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread
"as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do!

My drivers:
1987 190D 2.5Turbo
1987 190D 2.5Turbo
1987 190D 2.5-5SPEED!!!

1987 300TD
1987 300TD
1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere!
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  #13  
Old 02-13-2007, 03:15 PM
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don't get me wrong, the thing can still run this way, it will just be REAL rough, and very hard to start. also it could easily be prone to Run away conditions too.
John
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread
"as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do!

My drivers:
1987 190D 2.5Turbo
1987 190D 2.5Turbo
1987 190D 2.5-5SPEED!!!

1987 300TD
1987 300TD
1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere!
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  #14  
Old 02-13-2007, 03:21 PM
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Quote:
Originally Posted by vstech View Post
don't get me wrong, the thing can still run this way, it will just be REAL rough, and very hard to start. also it could easily be prone to Run away conditions too.
John
You are shedding lots of light on this. Tell me more about the runaway conditions. Would that explain car not turning off with key?
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  #15  
Old 02-13-2007, 03:31 PM
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probably not, runaway means there is a unregulated amount of fuel being injested by the motor resulting in over revving of the engine and destruction of the motor, in your case, the car not shutting off, is probably due to vacuum and the fuel shutoff.
but if the cam is indeed 180° out from the IP, then the pump could be throwing a lot of fuel in there that is not getting combusted until the third or so pass at the compression. this could cause a small runaway, and be very dangerous.
if you do have it 180° out, it's kind of hard to fix, so be sure before you proceed. only way I could think of fixing it short of pulling the head back off, would be re indexing the IP. or removing the cam itself. get the instructions here with a search for ip timing or replacement, and cam marks or something... I have never done this on this type of motor, so I am useless here.
but I would think with the Valve Cover off, you should be able to verify cam to crank timing, then verify IP timing with a drip tube or something.
John

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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread
"as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do!

My drivers:
1987 190D 2.5Turbo
1987 190D 2.5Turbo
1987 190D 2.5-5SPEED!!!

1987 300TD
1987 300TD
1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere!
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