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  #1  
Old 06-11-2007, 10:41 PM
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If you check and reset the injection pump drip timing. Yet engine still runs badly you may wish to check the milli volt output of each glow plug looking for any major discrepency. Swap glow plugs and injectors into the strange reading cylinder if one is indicated. .
If problem remains and compression across the engine is simular. Someone has probably tweaked the element on the pump or that specific element is defective in some way. Perhaps even just wear from use. If nothing else the careful testing will indicate the pump at fault or clear it. Also the increased pop pressures might be at the edge of what the pump is willing to easily supply on perhaps one element.
There is a slight chance if the problem is broken down to one cylinder you might be able to correct it yourself. There would be nothing really lost as otherwise the pump is on the way out to a shop for a check. If it proves to be the fault by test.

Last edited by barry123400; 06-11-2007 at 10:47 PM.
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Old 06-16-2007, 09:25 PM
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Originally Posted by dieseldan44 View Post
As I left I commented how I was being careful checking since they probably don't see these that much. The guys who rebuild them said 'you'd be surprised, I see them all the time'.

These guys seemed to know these real well. The proof is in the pudding, right? I mean if they popped and sprayed correctly, what else is there?
Spray volume, sealing and spray pattern are the most important. Once again, just because they claim to do a large volume of business does not mean they do anything right. Do your homework and quiz them before you let them work on your injectors.
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  #3  
Old 06-11-2007, 06:11 PM
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At the shop where I took mine, they would only test the old mechanical types. Like what many of us have.
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Old 06-12-2007, 05:00 PM
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Forgive me for asking, but do you see any leaks when the car has been run for a while (10 mile drive or so). Reason I ask is that I just changed my injector nozzles and didn't clean the housing out as well as I could have and the injector body leaks where the two pieces screw together. Also I notice wet looking prechambers. I get a rough start everytime with this because the fuel system looses prime. So... if you have any leaks this may also be a problem.
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  #5  
Old 06-12-2007, 05:12 PM
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One other note on my last post... In the Haynes manual if you look in the symptoms area at the begining of the book it says that rough starting can be caused by leaking injectors.

I'd really clean out the mating area of the prechamber and injector and put a few drops of diesel on each before you torque them back in. There has to be NO leak in that fitting.
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Old 06-12-2007, 05:47 PM
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Quote:
Originally Posted by 777funk View Post
One other note on my last post... In the Haynes manual if you look in the symptoms area at the begining of the book it says that rough starting can be caused by leaking injectors.

I'd really clean out the mating area of the prechamber and injector and put a few drops of diesel on each before you torque them back in. There has to be NO leak in that fitting.
Thanks for the tips 777, Ill look into it when I reassemble tonight. I had a bit of a leak going on but I think it was due to my return line end cap leaking.
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  #7  
Old 06-16-2007, 09:27 PM
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Quote:
Originally Posted by 777funk View Post
One other note on my last post... In the Haynes manual if you look in the symptoms area at the begining of the book it says that rough starting can be caused by leaking injectors.

I'd really clean out the mating area of the prechamber and injector and put a few drops of diesel on each before you torque them back in. There has to be NO leak in that fitting.
The leak they are talking about is leaking past the needle seat into the combustion chamber ( effectively changes the timing ), not leaking out on top of your engine.
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