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#16
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John, number three needs to be expanded to give the whole concept..
"pressurized with nitrogen and four oz R22 and verify by using electronic detector " that is the EPA approved method which allows the test nitrogen to be vented to atmosphere to continue with the job... Everything else looks great.. but I am willing to be bolder about the Fr12... or other blends or hydrocarbons.... FOOLISH MOVE to use anything else except R12 OR R134a. with it flushed and new oil and the correct amount of oil ... either of these are the best bet... if in really hot/humid area.. R12 .. if willing to upgrade the system some R134a fine.....
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1980 240d , chain elongation, cam marks reference: http://www.peachparts.com/shopforum/showthread.php?threadid=10414 http://www.peachparts.com/shopforum/diesel-discussion/305365-9-degrees-chain-stretch.html evap fin cleaning: http://www.peachparts.com/shopforum/showthread.php?t=156207&highlight=evaporator A/C thread http://www.peachparts.com/shopforum/diesel-discussion/297462-c-recommendations-mb-vehicles.html |
#17
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Quote:
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1984 300TD "MAX" 303K+ still going... fast '70 Chevelle 200k+ home built Shovelhead chopper |
#18
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Which ' Dealer ' did you work for ? So the smart people can avoid it....
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1980 240d , chain elongation, cam marks reference: http://www.peachparts.com/shopforum/showthread.php?threadid=10414 http://www.peachparts.com/shopforum/diesel-discussion/305365-9-degrees-chain-stretch.html evap fin cleaning: http://www.peachparts.com/shopforum/showthread.php?t=156207&highlight=evaporator A/C thread http://www.peachparts.com/shopforum/diesel-discussion/297462-c-recommendations-mb-vehicles.html |
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american service center, and euromotor cars. both large mb only dealers. and all the techs do it that way, in every mb dealer i've ever heard about from all the mb certified techs which i have worked with for the last ten years. you do not have a clue. i am an mb certified master tech by the way. i do have a clue. i really didn't want to have to let that out.
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1984 300TD "MAX" 303K+ still going... fast '70 Chevelle 200k+ home built Shovelhead chopper |
#20
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wow, it's interesting to read what a "certified MB mechanic" thinks is a proper way to service a/c system!
I am sure your way is fine for your shop, but for those collectors and restorers of fine cars, we want it as close to factory long lasting cool as possible! r 12 is approximately double to triple the cost of 134a. needing less than 3 lbs to fill a car, that's maybe a 30.00 difference in cost of refrigerant. hardly "very" expensive. New 30 lb cylinders of 134 are around 90.00 to 200 new 30 lb cylinders of 12 are between 350 and 550, depending on the season. and for us enthusiasts, it's easy to find old stock cylinders for less than 150.00 old cars that have been running with god only knows what in them, need flushed clean lines. and it's just plain silly not to replace the dryer and the expansion valve when reconditioning a 20+ year old a/c system! your shop needs to get work in and out fast to make money. we want our cars to last forever, not just the seasonal work for the shop's profit.
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 190D 2.5Turbo 1987 190D 2.5-5SPEED!!! 1987 300TD 1987 300TD 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
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actually, i would probably recommend replacing the dryer, and we did put r12 in the older cars unless the owner wanted to switch to 134. we know r12 is bad for the environment, but some people don't care about that. i would never put r12 in my cars, and wish the govt would just ban it. but before i put a new expansion valve or dryer on a car, i'd want to know if the compressor worked. if the compressor is grenaded, you will ruin the parts you install when the compressor fills them w/ shrapnel. and even flushing the system is useless if the compressor is coming apart. granted i work on mostly newer cars. regardless, i'd evac and recharge w/ dye, then retest the system. if it works, your done. if it don't work, then you re-evac, and flush and replace parts as required. it may be your experience that the old expansion valves require replacement after a certain amount of time. but i can't see replacing it before you even know what's wrong with the system. for all we know it might already have a new expansion valve and dryer.
do you really consider these old clunkers to be "fine cars"? now i like my td, but it's not a fine car, never was, never will be. its a slow pig that wallows around corners, with a joke for a stereo. its not nearly as fun to drive as a gas car w/ a decent engine and suspension, but it does what i need it for. maybe the guy who started this thread has plenty of extra money and loves to tinker w/ stuff to see what will happen. but i think the best way to find out whats wrong (if anything) w/ the ac system is to get it goin and see what happens. any shop i've ever worked at will not charge you twice for the evac and recharge, and your gonna pay for an evac and recharge anyway if you want it to work. unless i see a reason to replace a part before i begin testing, i don't recommend any parts until i know exactly what needs to be done. and it might just have a very small leak.
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1984 300TD "MAX" 303K+ still going... fast '70 Chevelle 200k+ home built Shovelhead chopper |
#22
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How do you flush the evaporator ?
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1980 240d , chain elongation, cam marks reference: http://www.peachparts.com/shopforum/showthread.php?threadid=10414 http://www.peachparts.com/shopforum/diesel-discussion/305365-9-degrees-chain-stretch.html evap fin cleaning: http://www.peachparts.com/shopforum/showthread.php?t=156207&highlight=evaporator A/C thread http://www.peachparts.com/shopforum/diesel-discussion/297462-c-recommendations-mb-vehicles.html |
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seems to me they had a special chemical to run through the system. i haven't had to flush an ac system in quite some time. the new compressors don't pop often; most of the problems i've seen were leaks. and yeah the dye don't help much if the evap is bad, but sometimes the leak is so big the dyed pag oil runs out the drains in the trans tunnel.
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1984 300TD "MAX" 303K+ still going... fast '70 Chevelle 200k+ home built Shovelhead chopper |
#24
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Have you read the MB Factory Shop manual for the AC systems type one,two and three which applies to these cars ?
So the only time one needs to flush the system is if the compressor ' pops ' ? What does R134a smell like ? How small of a leak of R134a in the evaporator can you personally smell ...or did you have a dog ( German Shepard ? ) trained to detect that ?
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1980 240d , chain elongation, cam marks reference: http://www.peachparts.com/shopforum/showthread.php?threadid=10414 http://www.peachparts.com/shopforum/diesel-discussion/305365-9-degrees-chain-stretch.html evap fin cleaning: http://www.peachparts.com/shopforum/showthread.php?t=156207&highlight=evaporator A/C thread http://www.peachparts.com/shopforum/diesel-discussion/297462-c-recommendations-mb-vehicles.html |
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never read the shop manual. we have "WIS" at the dealer for work instructions. if the system has not been left open, and no components have come apart, i don't think flushing would be necessary, although i have heard that you don't want the old oil mixed w/134. 134 has a stink to it; i don't know how to describe it, but if you've smelled it on several cars w/ evap leaks, you'd know it.
as far as the dog, if i had one i'd train it to bite smart a$$es. if the leak is that small, how would you find it? fire up your crystal ball, or do high nosed types such as yourself have the olfactory capabilities of said sheppard? standard procedure is to tell the customer that: if we can't find the leak w/ the dye and UV light right away, bring it back in 1000 miles or at your next service and we will recheck it. on many cars, the leak is so small that you can charge it up in april, and by the time it stops cooling summer is over and you won't need the ac until next year. i guess its different down south, but up here you'd find that alot of cars end up being recharged every spring and it works through the summer. my td was converted before i got it, it works except some fool shimmed the clutch wrong and it slips a bit. i am gonna try to unscrew the plate w/ a spanner wrench, but the center stud is pretty rusty, may be seized on there.
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1984 300TD "MAX" 303K+ still going... fast '70 Chevelle 200k+ home built Shovelhead chopper |
#26
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I use the system in the winter as well. The A/C compressor does engage to clear the fog off the windows.
I have been using Freeze-12 for the past 4 years in my car. I followed the Diesel Giant write up. I used a brand new, not rebuilt compressor. BG-Frigiquite oil, new drier, exp valve, temp switch and high/low pressure switch. I flushed all the lines, evap and condensor with methanol. That is how I found the green dye from the PO. That green dye, while is does show a leak w/UV, also had a very fine powder like consistancy. My Nissan Truck has been using Freeze-12 for the past 8 years. It has been fine as well. Freeze-12 may be junk, but at least it is legal to use, for me anyway. I can still buy it at the parts house.
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RRGrassi 70's Southern Pacific #5608 Fairmont A-4 MOW car 13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete. 91 W124 300D Turbo replaced, Pressure W/G actuator installed. 210K 90 Dodge D250 5.9 Cummins/5 speed. 400K |
#27
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Quote:
If I had a leak that small....which I did in my 81 TD ... I would use an electronic leak detector to find a leak in the evaporator. Since air is being forced across that whole area it works great... even better than most other areas which are out in the open.
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1980 240d , chain elongation, cam marks reference: http://www.peachparts.com/shopforum/showthread.php?threadid=10414 http://www.peachparts.com/shopforum/diesel-discussion/305365-9-degrees-chain-stretch.html evap fin cleaning: http://www.peachparts.com/shopforum/showthread.php?t=156207&highlight=evaporator A/C thread http://www.peachparts.com/shopforum/diesel-discussion/297462-c-recommendations-mb-vehicles.html |
#28
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Quote:
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RRGrassi 70's Southern Pacific #5608 Fairmont A-4 MOW car 13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete. 91 W124 300D Turbo replaced, Pressure W/G actuator installed. 210K 90 Dodge D250 5.9 Cummins/5 speed. 400K |
#29
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Quote:
but way smaller than one could detect by ' smelling' it... if in fact it can be smelled... if it is a big leak it may be the oil mixed with it which can be smelled..
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1980 240d , chain elongation, cam marks reference: http://www.peachparts.com/shopforum/showthread.php?threadid=10414 http://www.peachparts.com/shopforum/diesel-discussion/305365-9-degrees-chain-stretch.html evap fin cleaning: http://www.peachparts.com/shopforum/showthread.php?t=156207&highlight=evaporator A/C thread http://www.peachparts.com/shopforum/diesel-discussion/297462-c-recommendations-mb-vehicles.html |
#30
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A/C problems, huh?
Oh man, you picked the wrong car for hot climates. I live in Atlanta, and after my first Benz, I found out, just take them to someone who knows how to work on them, pay them to fix it right, and be done with it.
The a/c on Mercedes, was made by AC Delco from I heard, and put on once the car came to the US. Germany didn't make, or install, any a/c units from a reliable source. They sold them only as an add on, and were junk. Make that Junk, with a capital J. Mine is passable, but that's about it. There are a few select people who have gotten them to work pretty well, but they're using the *illegal* stuff, what is it, the R12 or whatever it's called. Good luck on it. jeff 1991 300d, 145k |
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