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#1
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I did mine without removing the injector lines. It wasn't that hard but the sharp corners on the line holders can be irritating. It might be adequate just to remove the holders to minimize the vocabulary necessary for the job.
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1977 300d 70k--sold 08 1985 300TD 185k+ 1984 307d 126k--sold 8/03 1985 409d 65k--sold 06 1984 300SD 315k--daughter's car 1979 300SD 122k--sold 2/11 1999 Fuso FG Expedition Camper 1993 GMC Sierra 6.5 TD 4x4 1982 Bluebird Wanderlodge CAT 3208--Sold 2/13 |
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#2
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If you decide to change them without removing the injector lines, ratcheting wrenches such as these will make the process much more quick:
![]() I've changed mine twice now without removing the lines. The first time I used regular box-end wrenches, second with the ratchets -- cut the time by more than half!
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____________ 1998 E300 +310,000K1996 E300 +460,000K |
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#3
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I recently did #5 and it took 60 minutes just for that one plug. I could not get my hand down past the throttle linkage and, eventually caved in and disconnected it at the firewall. With the injector lines in place, I'd still be out there.
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#4
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I remove the hard lines as a "unit" then use a gear wrench for the rest. No bleeding necessary. (knuckles or fuel system
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1985 Euro 240D 5 spd 140K 1979 240D 5 spd, 40K on engine rebuild 1994 Dodge/Cummins, 5 spd, 121K 1964 Allice Chalmers D15 tractor 2014 Kubota L3800 tractor 1964 VW bug "Lifes too short to drive a boring car" |
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#5
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I just did mine and left the hard lines in place. It was not too bad, but I sure do want some ratcheting box wrences now. I was able to use a deep 12mm socket on the #1, and the same socket with a u-joint on the #2. Rest were with the regular 12mm box.
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RRGrassi 70's Southern Pacific #5608 Fairmont A-4 MOW car 13 VW JSW 2.0 TDI 193K, Tuned with DPF and EGR Delete. 99 W210 E300 Turbo Diesel, chipped, DPF/Converter Delete. Still needs EGR Delete, 232K 90 Dodge D250 5.9 Cummins/5 speed. 400K Gone and still missed...1982 w123 300D, 1991 w124 300D |
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#6
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Glow plugs
The swivel or non-swivel ratcheting wrenches are a must for this...A piece of clear flexible hardware store tubing with the little hex hold nut pushed into one end of a foot long section will get the nut started (a poor mans u-joint..I saw a helicopter mechanic do this)...always good to have a light colored towel under the plugs just in case (The Abyss)....If you do it like this a couple of times....no need to take the lines off...Got a new Lowes home center right across the street....that speeded things up ...
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1978 Yellow 300D (The Mustard Toad) 1980 Blue 240D (The Iron Toad) 1989 Grey Mitsu.4WD Mighty Max Pickup (Needs a Diesel transplant bad) (Open the pod bay doors HAL) |
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#7
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About the glow plug reemer, where can you get one? What causes carbon build up?
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#8
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I also have skinny hands. And I'm lazy as all getout and stubborn, too.
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____________ 1998 E300 +310,000K1996 E300 +460,000K |
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#9
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You mean you INTENTIONALLY damaged official MB OEM parts???Oh the HUMANITY! Now you KNOW "the MB" intentionally designed it this way for a reason. Here you go hillbillying a fine german engineered vehicle.
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John HAUL AWAY, OR CRUSHED CARS!!! HELP ME keep the cars out of the crusher! A/C Thread "as I ride with my a/c on... I have fond memories of sweaty oily saturdays and spewing R12 into the air. THANKS for all you do! My drivers: 1987 190D 2.5Turbo 1987 560SL convertible 1987 190D 2.5-5SPEED!!! ![]() 1987 300TD 2005 Dodge Sprinter 2500 158"WB 1994GMC 2500 6.5Turbo truck... I had to put the ladder somewhere! |
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#10
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Glow plug reemer?
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#11
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We are starting page 3 on this thread, and you have never stated what type of car you have. It is not in your sig nor your profile. So, many questions about a reamer, but the type of car makes a difference..... W123: M603:
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Jimmy L. '05 Acura TL 6MT ![]() 2001 ML430 My Spare Gone: '95 E300 188K "Batmobile" Texas Unfriendly Black '85 300TD 235K "The Wagon" Texas Friendly White '80 240D 154K "China" Scar engine installed'81 300TD 240K "Smash" '80 240D 230K "The Squash" '81 240D 293K"Scar" Rear ended harder than Elton John |
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#12
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'Course right now she's sitting on blocks in the front yard waiting for my new Mickey Thompson shod Cragar SS rims to come in.
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____________ 1998 E300 +310,000K1996 E300 +460,000K |
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