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  #1  
Old 04-15-2008, 09:36 AM
Chad300tdt's Avatar
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Upgrading w123 with 1st generation w126 brakes

I just upgraded my wagon with first generation w126 rotors and calipers. I used a 1985 300SD to search for parts.

The only difference between w123 and 1st gen. w126 brakes is the front rotors are vented and thicker on the w126 and I think the caliper has a shorter piston. The rear calipers and rotors are exactly the same.

This upgrade is only for the benefit of the vented rotors and no different than a caliper and rotor R&R. I replaced the hoses and my front wheel bearings at the same time. There is no additional stopping power ... just more time to use it.

I used this write-up to help me. Thanks rhodes2010, it was helpful:
How To Replace Front Rotor W123


Before:


After:


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2013 Jeep Unlimited Rubicon
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"Pleasure in the job puts perfection in the work." - Aristotle (384-322 B.C.)

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  #2  
Old 04-15-2008, 10:17 AM
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Quote:
Originally Posted by Chad300tdt View Post
......

After:

....
Beautiful job! Keep us informed on the long term results.
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  #3  
Old 04-15-2008, 10:35 AM
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Thanks

I'll let everyone know how it holds up. I plan to tow a trailer which is what prompted the upgrade to vented rotors.
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Chad
2013 Jeep Unlimited Rubicon
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"Pleasure in the job puts perfection in the work." - Aristotle (384-322 B.C.)

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1986 300SDL - Coda
1991 - 300TE
1995 - E320
1985 300CD - Gladys
2006 Nissan Pathfinder LE
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  #4  
Old 04-15-2008, 10:39 AM
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Quote:
Originally Posted by Chad300tdt View Post
Thanks

I'll let everyone know how it holds up. I plan to tow a trailer which is what prompted the upgrade to vented rotors.
To lancaster?

The new set-up does look pretty - nice job. I won't be posting my before and after shots of the 240d - ol' arlene is camera shy.
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  #5  
Old 04-15-2008, 10:43 AM
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Quote:
Originally Posted by Jordan G View Post
To lancaster?
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2013 Jeep Unlimited Rubicon
OBK#44
"Pleasure in the job puts perfection in the work." - Aristotle (384-322 B.C.)

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1985 300TD - Red Dragon
1986 300SDL - Coda
1991 - 300TE
1995 - E320
1985 300CD - Gladys
2006 Nissan Pathfinder LE
1998 Acura 3.0 CL
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  #6  
Old 04-15-2008, 10:43 AM
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That is a good idea. I had trouble with the heavier 300td wanting to warp rotors so a vented rotor is good with the extra weight, IMHO.

Tom W
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[SIGPIC] Diesel loving autocrossing grandpa Architect. 08 Dodge 3/4 ton with Cummins & six speed; I have had about 35 benzes. I have a 39 Studebaker Coupe Express pickup in which I have had installed a 617 turbo and a five speed manual.[SIGPIC]

..I also have a 427 Cobra replica with an aluminum chassis.
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  #7  
Old 04-15-2008, 10:51 AM
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Originally Posted by t walgamuth View Post
That is a good idea. I had trouble with the heavier 300td wanting to warp rotors so a vented rotor is good with the extra weight, IMHO.

Tom W
Your previous posts on this topic helped me decide to do this upgrade.


Dee8go,

I was considering painting the calipers, but they look so pretty the way they are. They will most likely be all black with brake dust in a week anyway.
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Chad
2013 Jeep Unlimited Rubicon
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"Pleasure in the job puts perfection in the work." - Aristotle (384-322 B.C.)

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1985 300TD - Red Dragon
1986 300SDL - Coda
1991 - 300TE
1995 - E320
1985 300CD - Gladys
2006 Nissan Pathfinder LE
1998 Acura 3.0 CL
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  #8  
Old 04-15-2008, 10:45 AM
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Chad, you should paint your calipers red or something bright while you're at it. That would look pretty cool.
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  #9  
Old 04-15-2008, 11:00 AM
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I saw new brake lines there too. Looks nice.
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84 300D Turbodiesel 190K with 4 speed manual sold in 03/2012
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  #10  
Old 04-15-2008, 11:09 AM
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Originally Posted by lietuviai View Post
I saw new brake lines there too. Looks nice.
Thanks. The fittings that were attached to the wheel well were tough even with two wrenches. I ended up breaking a piece off the plastic sensor cable clip. It still works fine, and it was the worst thing that happened through the whole job.

I am glad I decided to get two 3/8" drifts for the old race removal. Each hub destroyed all the clean edges on one drift. I imagine one 1/2" drift might give enough edge for all four races if you plan carefully.
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2013 Jeep Unlimited Rubicon
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"Pleasure in the job puts perfection in the work." - Aristotle (384-322 B.C.)

SOLD
1985 300TD - Red Dragon
1986 300SDL - Coda
1991 - 300TE
1995 - E320
1985 300CD - Gladys
2006 Nissan Pathfinder LE
1998 Acura 3.0 CL
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  #11  
Old 04-15-2008, 01:31 PM
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Quote:
Originally Posted by Chad300tdt View Post
Thanks. The fittings that were attached to the wheel well were tough even with two wrenches. I ended up breaking a piece off the plastic sensor cable clip. It still works fine, and it was the worst thing that happened through the whole job.

I am glad I decided to get two 3/8" drifts for the old race removal. Each hub destroyed all the clean edges on one drift. I imagine one 1/2" drift might give enough edge for all four races if you plan carefully.
I had the same problem with my drift. the race is hardened steel and the drift is softer metal and chip easy. had to use the grinder a few times.

Thanks for the good write up this is something else for me to do, can`t let you big guys get ahead of me .

Charlie ☺
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there were three HP ratings on the OM616...

1) Not much power
2) Even less power
3) Not nearly enough power!! 240D w/auto

Anyone that thinks a 240D is slow drives too fast.

80 240D Naturally Exasperated, 4-Spd 388k DD 150mph spedo 3:58 Diff

We are advised to NOT judge ALL Muslims by the actions of a few lunatics, but we are encouraged to judge ALL gun owners by the actions of a few lunatics. Funny how that works
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  #12  
Old 04-15-2008, 01:37 PM
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Originally Posted by charmalu View Post
I had the same problem with my drift. the race is hardened steel and the drift is softer metal and chip easy. had to use the grinder a few times.

Thanks for the good write up this is something else for me to do, can`t let you big guys get ahead of me .

Charlie ☺
Thanks Charlie ... I'll try grinding the drift next time. I have a bench grinder, but figured it would make the drift even softer or brittle.
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2013 Jeep Unlimited Rubicon
OBK#44
"Pleasure in the job puts perfection in the work." - Aristotle (384-322 B.C.)

SOLD
1985 300TD - Red Dragon
1986 300SDL - Coda
1991 - 300TE
1995 - E320
1985 300CD - Gladys
2006 Nissan Pathfinder LE
1998 Acura 3.0 CL
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  #13  
Old 04-15-2008, 04:07 PM
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nice- I wish I had known about the simple bolt on upgrade last fall when I did calipers and rotors. but I havent had issues yet. next time around, maybe.

and dont worry about caliper paint- if (when, in your case )you actually drive your car, they will be black in no time......

The drift-I would cut it w/ a hacksaw. or I would actually use my portable bandsaw. faster than a hacksaw
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  #14  
Old 04-16-2008, 01:19 AM
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Quote:
Originally Posted by Chad300tdt View Post
Thanks Charlie ... I'll try grinding the drift next time. I have a bench grinder, but figured it would make the drift even softer or brittle.
I used my hand held 4inch grinder, It`s my Harbor Freight super duper $18.00 grinder . I just layed it on my work bench and put a new edge on the punch. not sure if it changed the softness any, but still chiped some.
I was more focused on getting the race out than whether I was degrading the drift. They don`t cost that much anyway. and quicker than a hack saw.
A chop saw would work too, but then I would have to spend $50.00 at HF to chop my $3.00 drift .

the second generation Rotors are larger? then what, go to 15 or 16 inch wheels?
Iam still stuck in a 14 inch time warp.

Charlie ☺
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there were three HP ratings on the OM616...

1) Not much power
2) Even less power
3) Not nearly enough power!! 240D w/auto

Anyone that thinks a 240D is slow drives too fast.

80 240D Naturally Exasperated, 4-Spd 388k DD 150mph spedo 3:58 Diff

We are advised to NOT judge ALL Muslims by the actions of a few lunatics, but we are encouraged to judge ALL gun owners by the actions of a few lunatics. Funny how that works
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  #15  
Old 04-15-2008, 11:13 AM
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I've rounded the fitting that attaches to the hose on one my of cars once. Not fun.
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