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  #1  
Old 08-28-2008, 08:13 PM
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How can I rig up a manual shut-off switch?

I need to shut off my 300TD engine without opening the hood.

Any suggestions on how to set up a vacuum switch to shut off the IP when the ignition switch is turned off? All the factory solenoids, switches and relays were removed prior to getting the engine. And, I don't want to buy $$$MB parts if I can avoid it.

Thanks
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  #2  
Old 08-28-2008, 08:49 PM
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You don't necessarily have to use vacuum. A mechanical means might be easier. Possibly a Bowden cable or even a pull cord. Are you using vacuum for anythng else?
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  #3  
Old 08-28-2008, 09:14 PM
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You need a shut off valve on the IP and a shut off switch connected to the key switch.

I have a working shut off valve i will let you have for $40. The switch is ~20 bucks from Fastlane. You will also need two gaskets for the valve. PM me if you want it.
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  #4  
Old 08-28-2008, 10:36 PM
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Run a tube to the cabin and suck on it.
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  #5  
Old 08-28-2008, 11:23 PM
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Quote:
Originally Posted by bgkast View Post
Run a tube to the cabin and suck on it.
My thought exactly. I've done it myself but never bothered running it into the cabin, just ran it out under the hood at the cowl.
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  #6  
Old 08-29-2008, 01:00 AM
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I would not rely on vacuum for this. If you had vacuum, why would you use the shutoff? I'd use a cable like for a lawnmower/aircraft throttle. $6 at autozone. Pimp it out, run it to the dash, screw a pool ball on the handle, #3 or 5 for visibility, or #2 cause if you're using it, you've probably gone #2.
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  #7  
Old 08-29-2008, 01:12 AM
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If you can't repair something as basic, simple and necessary as the vacuum shutoff for these cars then you need to sell it and buy a Yaris. {with warranty}
Please.......

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  #8  
Old 08-29-2008, 01:14 AM
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Quote:
Originally Posted by JimmyL View Post
If you can't repair something as basic, simple and necessary as the vacuum shutoff for these cars then you need to sell it and buy a Yaris. {with warranty}
Please.......

I completely agree. The vacuum shutoff is about as simple as it gets.

1. Vac source to a valve. (key switch or your own valve, use an aquarium valve if you want. )
2. Valve opens and lets vacuum down second tube to shutoff
3. When vacuum reaches shutoff it turns off engine.

Not exactly complicated.
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  #9  
Old 08-29-2008, 06:18 AM
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Quote:
Originally Posted by JimmyL View Post
If you can't repair something as basic, simple and necessary as the vacuum shutoff for these cars then you need to sell it and buy a Yaris. {with warranty}
Please.......
From a previous thread, the OP is installing a 617 engine in a truck. So some of the simple and basic components (like an ignition switch with a vacuum valve) don't exist.

A little perspective:

Quote:
Originally Posted by Rather Diesel View Post
...I am trying to minimize the complexity of the engine in any way I can.
...I should probably add, that this engine is being mated to a Toyota manual transmission in a base model truck, so I'm trying to get rid of all auto-trans related items no longer needed. Every sensor, vacuum line, switch, linkage, etc. that isn't required is going to go.

Last edited by tangofox007; 08-29-2008 at 06:23 AM.
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  #10  
Old 08-29-2008, 03:15 AM
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Quote:
Originally Posted by moon161 View Post
I would not rely on vacuum for this.
Why not? It worked fine for MB since the mid 70s.
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  #11  
Old 08-29-2008, 03:45 AM
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Quote:
Originally Posted by H-townbenzoboy View Post
Why not? It worked fine for MB since the mid 70s.
70's to mid 90's all across the world. If you have any vacuum source, there really isn't a good reason to abandon such a simple working design.

Last edited by ForcedInduction; 08-29-2008 at 05:16 AM.
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  #12  
Old 08-29-2008, 03:06 AM
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I had to do something similar with my G class.

The shutoff valve is at the rear, bottom area of the injection pump. If you apply vac to the valve, the engine will stop.

Easiest way to control the vacuum is to use a vacuum solenoid. The previous suggestion of sucking on a vacuum tube might work, but it didn't for me (I tried!).

I went to wrecker and found a vacuum solenoid from a VW fox; they seemed to be the easiest to pull out. Then it was just a matter of connecting the vacuum solenoid to a switch and power, as well as vacuum.
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  #13  
Old 08-29-2008, 11:55 AM
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I bet it wouldn't blow up before you could vice grip the fuel line.
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  #14  
Old 08-29-2008, 06:13 PM
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Originally Posted by 1983/300CD View Post
I bet it wouldn't blow up before you could vice grip the fuel line.
The engine can run for quite some time with the fuel supply cut off.
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  #15  
Old 08-29-2008, 07:29 PM
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Quote:
Originally Posted by ForcedInduction View Post
The engine can run for quite some time with the fuel supply cut off.
This has been debated and tested here before. It can't. Once the fuel line is clamped the pump can't suck any more fuel.
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1985 409d 65k--sold 06
1984 300SD 315k--daughter's car
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1999 Fuso FG Expedition Camper
1993 GMC Sierra 6.5 TD 4x4
1982 Bluebird Wanderlodge CAT 3208--Sold 2/13
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