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Old 03-08-2009, 10:27 AM
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Quote:
Originally Posted by LNGfish View Post
Well mine sprays about an OZ a month so. I may think of rebuilding it to reduce the oil under the hood behind the light. It is a ZF pump.

I have the kit to rebuilt it that I got from Fastlane. He sent me what I need to reseal it. Shaft mechanical seal and a couple of O-ring I believe.

I have been told they are a bear to rebuild if you don't get the vanes back to where they did not come from.

It they are a bear to rebuild and a possible cluster ****, then I will take it to my mechanic who knows MB's and has done some work for me before. I have no special tools to boot. I think you need a special tool just to get the pulley off.

Just curiuos if you all have done this and how hard it can be or should I just pay somebody to do it, if I take it to him.

Any feedback would be appreciated.

Thanks!

Here's an article I did on replacing the rear seal on my ZF pump:

http://www.peachparts.com/Wikka/OM616PSPumpSeal

Scott
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1982 Mercedes 240D, 4 speed, 275,000
1988 Porsche 944 Turbo S (70,000)
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1985 Mercedes 300D 227,000 (totaled by inattentive driver with no insurance!)
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Old 03-08-2009, 10:52 AM
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Join Date: Feb 2006
Location: Mountains in South Carolina
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Scott,

Great pictures and write up! I learned allot from the pictures. Would you suggest doing the rear O-ring if it is not leaking or letting it go? That belt adjusting bolt was hidden now I see how it works!

Seems like the shaft Mechanical seal is not hard to do, just use impact wrench to get nut off, and a large wheel puller. Neither of them I have but I can get it done at local shop I believe.

Once the pulley is off does the mechanical seal just pop out?

If I'm doing the mechanical seal only I don't have to break open the pump right?

Now I'm wondering if I need to do the big rear O-ring eventhough it is not what is leaking. Any ideas?


Much appreciated
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