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  #1  
Old 05-03-2010, 12:39 PM
whunter's Avatar
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Join Date: Dec 2003
Location: Metro Detroit, Michigan
Posts: 16,926
Remove/Install engine cylinder Sleeve/Liner

Quick answers to common questions..

* What type of tools do I need to make?
* How do I get the cylinder sleeve out/in??
* Is this a cheap/easy DIY???

Warning:
This is all general (GENERIC) information NOT MERCEDES SPECIFIC..
Do NOT try to use this data to rebuild your engine.



CYLINDER LINERS
http://www.tpub.com/content/automotiveenginemechanics/TM-9-2815-226-34-1/TM-9-2815-226-34-10101.htm

http://www.tpub.com/content/constructioncranes/TM-5-3810-289-34/TM-5-3810-289-340150.htm

http://www.tpub.com/content/constructionforklifts/TM-10-3930-242-34/TM-10-3930-242-340102.htm

http://www.tpub.com/content/firetrucksandequipment/TM-5-4210-229-14P/css/TM-5-4210-229-14P_422.htm

http://www.tpub.com/content/constructionrollers/TM-5-3895-346-14/TM-5-3895-346-140163.htm

http://www.tpub.com/content/constructioncranes/TM-5-3810-293-14-P-3/TM-5-3810-293-14-P-30249.htm

http://www.tpub.com/content/constructionloader/TM-5-3805-258-24-2/css/TM-5-3805-258-24-2_202.htm

http://www.tpub.com/content/automotiveenginemechanics/TM-5-2815-232-14/TM-5-2815-232-140411.htm

http://www.tpub.com/content/construction/14264/css/14264_65.htm

http://www.tpub.com/content/constructioncranes/TM-5-3810-293-14-P-3/TM-5-3810-293-14-P-30236.htm

http://www.tpub.com/content/constructiongrader/TM-5-3805-263-14P-2/css/TM-5-3805-263-14P-2_221.htm

http://www.tpub.com/content/constructionbituminous/TM-5-3895-373-34/css/TM-5-3895-373-34_208.htm

http://www.tpub.com/content/automotiveenginemechanics/TM-9-2815-255-24/css/TM-9-2815-255-24_214.htm

http://www.tpub.com/content/trucks5ton/TM-9-2320-272-24-4/TM-9-2320-272-24-40198.htm

http://www.tpub.com/content/waterpumps/TM-10-4320-318-14/css/TM-10-4320-318-14_105.htm

http://www.tpub.com/content/constructionbituminous/TM-5-3895-373-34/css/TM-5-3895-373-34_196.htm

http://www.tpub.com/content/dieselgenerators/TM-5-6115-545-34/css/TM-5-6115-545-34_418.htm

http://www.tpub.com/content/misc_manuals_3/TM-55-1930-208-24/TM-55-1930-208-240281.htm

CYLINDER LINER
http://www.ddcsn.com/cps/rde/xbcr/ddcsn/23-60-03a.pdf

cylinder sleeve installation
http://www.google.com/search?hl=en&rls=com.microsoft%3Aen-us&q=cylinder+sleeve+installation&aq=0&aqi=g9&aql=&oq=cylinder+sleeve+&gs_rfai=

cylinder sleeve replacement
http://www.google.com/search?hl=en&rls=com.microsoft%3Aen-us&q=cylinder+sleeve+replacement&aq=4&aqi=g9&aql=&oq=cylinder+sleeve+&gs_rfai=

cylinder sleeve press
http://www.google.com/search?hl=en&rls=com.microsoft%3Aen-us&q=cylinder+sleeve+press&aq=6&aqi=g9&aql=&oq=cylinder+sleeve+&gs_rfai=

cylinder liner press
http://www.google.com/search?hl=en&rls=com.microsoft%3Aen-us&q=cylinder+liner+press&btnG=Search&aq=f&aqi=&aql=&oq=&gs_rfai=



How hard is it to change a sleeve in a OM617.92*
How hard is it to change a sleeve in a OM617.92*

Advice needed - Resleeving 617
Advice needed - Resleeving 617

pistons no good, I need advice
pistons no good, I need advice

cylinder bore gauge
http://www.google.com/search?q=cylinder+bore+gauge&rls=com.microsoft:en-us&ie=UTF-8&oe=UTF-8&startIndex=&startPage=1&rlz=

cylinder sleeve puller
http://www.google.com/search?hl=en&rls=com.microsoft%3Aen-us&q=cylinder+sleeve+puller&aq=1&aqi=g9&aql=&oq=cylinder+sleeve+&gs_rfai=



To be BLUNT:

* This is NOT a fast DIY = one day or less.
* This is NOT an easy DIY = it requires special tools, muscle, technical skill + math.
* This is NOT a cheap DIY = parts, tools and your time learning the skill.

The difficulty rating on this is 9.5 of 10.

This is one of the MOST rewarding do it yourself jobs =
* Typically 1/3 the cost of a short block.
* You never have any doubt about what was done or how it was done.
* The satisfaction of doing it yourself..
* The knowledge that you have a valuable new skill.
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  #2  
Old 03-25-2012, 03:28 PM
whunter's Avatar
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Join Date: Dec 2003
Location: Metro Detroit, Michigan
Posts: 16,926
Bump

for customer

Here is the other data you requested.


OM616.952 Extreme Rebuild parts list

OM617.952 Rebuild parts list

OM602.911 1986-1988 EXTREME Rebuild Parts List

EXTREME OM602.962 Rebuild Parts List

OM603.970 ENGINE REBUILD KIT, Standard size

EXTREME 603.960 rebuild list


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