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Old 05-03-2010, 12:39 PM
whunter's Avatar
Join Date: Dec 2003
Location: Metro Detroit, Michigan
Posts: 17,009
Remove/Install engine cylinder Sleeve/Liner

Quick answers to common questions..

* What type of tools do I need to make?
* How do I get the cylinder sleeve out/in??
* Is this a cheap/easy DIY???

This is all general (GENERIC) information NOT MERCEDES SPECIFIC..
Do NOT try to use this data to rebuild your engine.



cylinder sleeve installation

cylinder sleeve replacement

cylinder sleeve press

cylinder liner press

How hard is it to change a sleeve in a OM617.92*
How hard is it to change a sleeve in a OM617.92*

Advice needed - Resleeving 617
Advice needed - Resleeving 617

pistons no good, I need advice
pistons no good, I need advice

cylinder bore gauge

cylinder sleeve puller

To be BLUNT:

* This is NOT a fast DIY = one day or less.
* This is NOT an easy DIY = it requires special tools, muscle, technical skill + math.
* This is NOT a cheap DIY = parts, tools and your time learning the skill.

The difficulty rating on this is 9.5 of 10.

This is one of the MOST rewarding do it yourself jobs =
* Typically 1/3 the cost of a short block.
* You never have any doubt about what was done or how it was done.
* The satisfaction of doing it yourself..
* The knowledge that you have a valuable new skill.
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Old 03-25-2012, 03:28 PM
whunter's Avatar
Join Date: Dec 2003
Location: Metro Detroit, Michigan
Posts: 17,009

for customer

Here is the other data you requested.

OM616.952 Extreme Rebuild parts list

OM617.952 Rebuild parts list

OM602.911 1986-1988 EXTREME Rebuild Parts List

EXTREME OM602.962 Rebuild Parts List

OM603.970 ENGINE REBUILD KIT, Standard size

EXTREME 603.960 rebuild list

ASE Master Mechanic

Noise Vibration and Harshness (NVH), Dynamometer, R&D, Heat exchanger durability development/test, HV-A/C Climate Control Prototype Development, Prototype Vehicle Development, Technical Quality Auditor, Automotive Technical Writer, Prototype Build, Prototype Durability, Prototype vehicle instrumentation.

1973 300D
1973 309D
1978 280SE
1980 240D
1983 300D
1984 190D
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Old 03-25-2012, 03:28 PM


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