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Old 02-12-2012, 11:56 PM
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Join Date: Jan 2012
Posts: 450
AUGH! Please help me with valve adjustment tips! = broken valve guide

Hi guys,

I'm having a HORRIBLE time adjusting the valves (well, ONE valve) on my buddy's 240D.

Here's the deal - using Diesel Giant's guide, I laid out all my tools (by the way, I've done this on many a gasser, I'm pretty familiar with the procedure).

Everything went very smoothly until the Exhaust Valve on Cylinder #2.

The clearance is REALLY tight- I can't even get the .3 mm feeler gauge in there (all the rest were tight too). I've tried backing off the lower adjusting nut by like 5-6 turns, and then I try and turn the top nut clockwise to open up the clearance. I hold the bottom nut while turning the top one clockwise. To my understanding, this should open the gap. I keep turning the top nut while holding the bottom one still, but no matter how much I turn it, I can't get .3 mm worth of gap on it.

No matter how many times I do this - Hold top nut still, turn bottom nut 5-6 turns, then hold bottom nut still, while turning top nut 5-6 turns clockwise, the gap just seems to be the same!

Augh! What am I doing wrong? The other valves seem to adjust just fine!

Sincerely,

PE

P.S. OK, Now that I came inside and calmed down and had a cold drink and I'm thinking about it, I think that I have a stubborn valve that spins while I am trying to turn the nuts. I don't have one of those fancy wrenches that hold the hex cap of the valve spring still. How can I get around this?
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83 240D - 4 speed manual - Manilla Beige
189K miles, Tachometer mod, cool wooden shift knob from PeachParts, CocoMats, Original factory paint, manual windows, manual sunroof. Starting to add AudioWrap to this car too!

Last edited by whunter; 12-02-2013 at 02:59 PM. Reason: title edit
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