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  #16  
Old 03-01-2020, 12:45 PM
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Exclamation YIKES Indeed !

Nevertheless, depending on the rest of the car's rust this is repairable, I'd take it to a frame shop and have them give you a quote, it's not a complicated nor $pendy repair, BT & DT on others before, never a problem if done proper;y .

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  #17  
Old 03-01-2020, 04:35 PM
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That wouldn't faze a hot-rodder, if you see the types of fab's they do. I wouldn't try just welding up the cracks since the metal around it is likely fatigued too, plus it may be brittle steel to begin with. I would weld a plate around it for support, which should be stronger than factory. Clean the exiting metal well and paint with "weld-thru primer" first, to avoid later corrosion. You can use galvanizing spray paint (Ace Hardware). I have used structural steel pieces from Home Depot. Beside being high-strength, it is zinc=coated. That seems to work well with my cheap Harbor Freight non-gas wire-welder since the zinc out-gasses as you weld (vaporizes ~1000 F). Try not to breath the fumes since welders say zinc gives them a head-ache.
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  #18  
Old 03-01-2020, 07:06 PM
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Sadly I think I see another crack inversely U shaped. Strange crack formation in a way. I would call it one crack too many. I suspect perhaps too many things are moving. Or flexing under load.

Anyways if the car has been is service for 46 years it is no shame.

In my rustbelt area I sent 1972 114s to the crusher we owned many years ago now for these issues. Even though I can weld properly and do my own work.
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  #19  
Old 03-01-2020, 08:13 PM
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Quote:
Originally Posted by ngarover View Post
While I agree that this pictures area looks repairable, I also believe this a tip of the iceberg as far as rust. Judging by the condition of the other parts I see in the pictures. I would get this car up on a lift and really start going over the bottom carefully, remember, rust can hide under the undercoating etc. you only really ever see 10% of it.
THIS!!

Fairly unusual to see the LH side in this condition. Must have taken a helluva whack somewhere in its lifetime. I've seen a few examples of W123 frames cracking on the RH side but that was due to battery acid leakage corroding the metal. Ya see something new every day!
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  #20  
Old 03-08-2020, 01:24 PM
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I have welded on and used quite a bit of broken large scale farm equipment that suffers much greater stresses than the average automobile. However, this assumes a competent, experienced welder person. I would have it welded and then monitor it. Power wash the heck out of it and have the shop fabricate a small plate to weld over the crack to reinforce it. It broke in the first place because there wasn't enough steel to handle the stress. It did not break in the first 30 years, probably, and only cracked after many years of pulling and pushing. If it is welded correctly and with a bit of reinforcement, it will not crack again. Seems wasteful to scrap the car for this reason.
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  #21  
Old 03-08-2020, 10:09 PM
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Okay in picture number two see the inverse U shaped crack. Partially obscured by the undercoat on one side. Yet certainly is there. You have to find where the extent of that crack is.

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