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#1
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Need to confirm socket size for 95 E300D injection nozzles
I'm going a little nuts. My service manual and numerous posts point to the injection nozzles on my 606.910 engine requires a deep 22mm socket with the side cut out so as to not damage the return line hose barbs.
The thing is I cannot even get a 22mm socket past the top of the injector holder? From what I can measure deep down in the well, it looks like the holder hex is more like 27mm. I'm attaching a pdf picture if it helps. Sorry the depth of field is really hard to capture. Has anyone with a 606 engine found that they needed a larger socket to remove the injector holder? Thanks for your help ahead of time.
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Best Regards, Jeff L 1984 300SD 247K+ miles - single tank w/ heat exchanger to run WVO - sold 1997 Ford F350 7.3L International turbo diesel crew cab with 100 gal transfer tank to hold B100 1995 E300D 245K+ miles running BioDiesel - my daily driver Live Long and Prosper |
#2
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If your engine has the Prechamber Retaining Rings with slots and the Injector screws into the Retaining Ring it talks a 27mm Socket. Because, the thread in the Retaining Ring and the Injector are 24mmX2.0.
If you have Splined Prechamber Retaining Rings the Injectors thread into the top of the Prechamber (22mmX1.5 threads). I believe that is the one you need the 22mm Socket on.
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84 300D, 82 Volvo 244Gl Diesel |
#3
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What is the sort of Football shaped piece in the Last pic? It looks like that would keep a socket from going on.
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84 300D, 82 Volvo 244Gl Diesel |
#4
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606's use the 22mm socket Diesel 911 linked to.
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Terry Allison N. Calif. & Boca Chica, Panama 09' E320 Bluetec 77k (USA) 09' Hyundai Santa Fe Diesel 48k (S.A.) |
#5
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That's the return line hose barb
Quote:
Attaching a side view that should help. The barb does not extend beyond the hex that is down deep in the well. I think I must have the 27mm injector holder. Thanks!!
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Best Regards, Jeff L 1984 300SD 247K+ miles - single tank w/ heat exchanger to run WVO - sold 1997 Ford F350 7.3L International turbo diesel crew cab with 100 gal transfer tank to hold B100 1995 E300D 245K+ miles running BioDiesel - my daily driver Live Long and Prosper |
#6
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27mm is correct. Unfortunately the return line pipes stick out a bit, where they line up with the points on the hex they fit the socket fine, where they line up with the flats on the hex, not so good. Relieving the inside of the socket to accomodate these pipes will save you bending one (or more) and creating a leak, which will cost you the holder as I don't know of a way to repair that other than possibly brazing.
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Gone to the dark side - Jeff |
#7
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Quote:
The thing is I took a cheap 22mm socket and cut off the head so that only the 22mm socket portion was left and it does not even fit over the injector holder head. I'll get a 27mm socket and see if it fits. Thanks again.
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Best Regards, Jeff L 1984 300SD 247K+ miles - single tank w/ heat exchanger to run WVO - sold 1997 Ford F350 7.3L International turbo diesel crew cab with 100 gal transfer tank to hold B100 1995 E300D 245K+ miles running BioDiesel - my daily driver Live Long and Prosper |
#8
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Thanks Jeff! I'll make sure I relief for the hose barbs.
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Best Regards, Jeff L 1984 300SD 247K+ miles - single tank w/ heat exchanger to run WVO - sold 1997 Ford F350 7.3L International turbo diesel crew cab with 100 gal transfer tank to hold B100 1995 E300D 245K+ miles running BioDiesel - my daily driver Live Long and Prosper |
#9
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Quote:
Below are slotted Prechamber Retaining Rings
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84 300D, 82 Volvo 244Gl Diesel Last edited by Diesel911; 05-08-2011 at 11:10 PM. |
#10
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I have always had the cam cover off when I've pulled injectors on mine.
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Jim |
#11
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No problem. This seems to be another area of grayness between documentation and reality. I'll post once I figure out exactly what's going on.
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Best Regards, Jeff L 1984 300SD 247K+ miles - single tank w/ heat exchanger to run WVO - sold 1997 Ford F350 7.3L International turbo diesel crew cab with 100 gal transfer tank to hold B100 1995 E300D 245K+ miles running BioDiesel - my daily driver Live Long and Prosper |
#12
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Ah ha! I was wondering if I should take off the cam cover. Is the gasket reusable or do I need to buy a new one?
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Best Regards, Jeff L 1984 300SD 247K+ miles - single tank w/ heat exchanger to run WVO - sold 1997 Ford F350 7.3L International turbo diesel crew cab with 100 gal transfer tank to hold B100 1995 E300D 245K+ miles running BioDiesel - my daily driver Live Long and Prosper |
#13
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I'm trying to remember. There are some o-ring type seals that go in there and I know there is a gasket for the cam cover. I'm thinking it it o-ring type if I remember correctly.
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Jim |
#14
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Quote:
The injector housing hex is 22mm for my car, so I'm ordering a deep socket. And the gaskets look like o-ring material, but someone used rtv on them so I'm replacing them too. Thanks again!
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Best Regards, Jeff L 1984 300SD 247K+ miles - single tank w/ heat exchanger to run WVO - sold 1997 Ford F350 7.3L International turbo diesel crew cab with 100 gal transfer tank to hold B100 1995 E300D 245K+ miles running BioDiesel - my daily driver Live Long and Prosper |
#15
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Best Regards, Jeff L 1984 300SD 247K+ miles - single tank w/ heat exchanger to run WVO - sold 1997 Ford F350 7.3L International turbo diesel crew cab with 100 gal transfer tank to hold B100 1995 E300D 245K+ miles running BioDiesel - my daily driver Live Long and Prosper |
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