Originally Posted by dmorrison

Getting my daughters 83 240D ready to head back to Texas A&M on the 21st. She's going to go with it.
Decided to adjust the valves. I don't know about you guys but I've always felt the valve adjustment job to be one of those PITA jobs.
I have the Mercedes Service Manual, The Mercedes valve adjustment tools, The shop etc. etc. etc.
What I find is that when I loosen the top nut, which moves upward, closing the gap. Adjust the bottom nut to specs, (.30 for exaust, .10 for intake cold) and then you have it you tighten the upper nut WHICH CHANGED THE ADJUSTMENT. So you over compensate on the bottom one and then tighten the upper, Oops to much so try it again.
Out of frustration I went the dealer and talked to the W123 "Master". I shall pass on his words of wisdom since it took me 5 minutes to adjust the valve correctly using his method, and 4 of those minutes were rotating the Power Steering Pump bolt to move the camshaft.



He uses only 2 of the adjustment wrenches. One of the bent units and the large base unit.
Position the cam so that it is 180 degrees from the valve as shown in the Service Manual. Place the large base unit on the valve spring keeper washer as you would normally use the tool. Then feel the gap with the feeler gauge.

If the gap is to tight, then use the bent wrench on the LOWER nut and rotate it COUNTER CLOCKWISE ( looking from above) , do not loosen the 2 nuts.

If the gap is to loose then use the bent wrench on the UPPER nut and rotate it CLOCKWISE ( looking from above), do not loosen the 2 nuts.

It may be a firm rotation but it will rotate.

It's like this hugh light came on. I could not believe how easy it was using his method.

Now this method may be debated, scorned, praised, defended, ridiculed, etc. But it took me 1 hour yesterday and I was not happy with the results. His method took 5 minutes (and as I said 4 of those minutes were waisted rotating the cam) and I was extremely accurate in my adjustment.

Knowing this group, and I do like this group, I'm sure some of you will not like it. But it is the method the dealer uses and he is the top W123 mechanic there.

So---Flame suit on

Dave