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#1
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dissembling R4 compressor
Anyone have an exploded view of an R4 compressor or info/ pics of disassembly process?
I don't like the sound of the bearing on the R4 from my 240D parts car and would like to replace the bearing before using it.
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85 300D turbo pristine w 157k when purchased 167,870 July 2025 83 300 D turbo 297K runs great. SOLD! 83 240D 4 spd manual- parted out then junked |
#2
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The chances of any normal human being having all the special tools to do this correctly is zero... I have the MB AC manual with the take apart procedure..
but my scanner is not set up at this time.... if you take my word on it it will save you a lot of time and effort... find a good new one and install it correctly.. meaning full flush before hand.. you know all the rest of the ' drill '... and do not hit it with any sticks...
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1980 240d , chain elongation, cam marks reference: http://www.peachparts.com/shopforum/diesel-discussion/10414-help-i-need-check-stretch.html http://www.peachparts.com/shopforum/diesel-discussion/305365-9-degrees-chain-stretch.html evap fin cleaning: http://www.peachparts.com/shopforum/diesel-discussion/156207-photo-step-step-post-showing-w123-evaporator-removal-1983-240d-1982-300td.html?highlight=evaporator A/C thread http://www.peachparts.com/shopforum/diesel-discussion/297462-c-recommendations-mb-vehicles.html |
#3
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It's the bearing on the freewheel pulley that is a little noisy, not the compressor. I got the rusty center nut off of the practice R4 from the 300DT (with a bad solenoid coil) with Freeall penetrating oil, 3/8 breaker bar, 14 mm socket and impacted it off with a rubber mallet. I am going to Autozone and see if they have a puller that will fit. Hope the bearing in there is standard off the shelf.
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85 300D turbo pristine w 157k when purchased 167,870 July 2025 83 300 D turbo 297K runs great. SOLD! 83 240D 4 spd manual- parted out then junked |
#4
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Quote:
We already have one forum member who recently paid a 'reputable Benz shop' a small fortune to fix his A/C and it is a dismal mess. The dealers I worked for DID NOT have the tools and they frequently borrowed them from the local GM dealer, or actually sent the MBZ's to the GM dealer and farmed out the compressor work. You can make the band removal tool, as I have outlined. You can buy the tool to remove/install the clutch online. The snap ring pliers are cheap. Once the clutch and coil have been pulled, the front hub is retained by 4 bolts. Take it off so you do not gouge the shaft by pushing the seal out from the backside. Nothing will fly out at you. Get a GM shop manual. The 1975 Pontiac FSM has a very simple and detailed overhaul protocol, much more clear than the MBZ manual. As always, my tech support is free via PM or E-Mail. Best of luck...Robert
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![]() 1978 300SD 'Phil' - 1,315,853 Miles And Counting - 1, 317,885 as of 12/27/2012 - 1,333,000 as of 05/10/2013, 1,337,850 as of July 15, 2013, 1,339,000 as of August 13, 2013 100,000 miles since June 2005 Overhaul - Sold January 25th, 2014 After 1,344,246 Miles & 20 Years of Ownership ![]() |
#5
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Quote:
Look Re-sealing R4 compressor
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85 300D turbo pristine w 157k when purchased 167,870 July 2025 83 300 D turbo 297K runs great. SOLD! 83 240D 4 spd manual- parted out then junked |
#6
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Quote:
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1980 240d , chain elongation, cam marks reference: http://www.peachparts.com/shopforum/showthread.php?threadid=10414 http://www.peachparts.com/shopforum/diesel-discussion/305365-9-degrees-chain-stretch.html evap fin cleaning: http://www.peachparts.com/shopforum/diesel-discussion/156207-photo-step-step-post-showing-w123-evaporator-removal-1983-240d-1982-300td.html?highlight=evaporator A/C thread http://www.peachparts.com/shopforum/diesel-discussion/297462-c-recommendations-mb-vehicles.html |
#7
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THAT is a tad bit different from the title of this post...LOL
you may can do that just fine... But someplaces in there are some very close tolerances...
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1980 240d , chain elongation, cam marks reference: http://www.peachparts.com/shopforum/showthread.php?threadid=10414 http://www.peachparts.com/shopforum/diesel-discussion/305365-9-degrees-chain-stretch.html evap fin cleaning: http://www.peachparts.com/shopforum/diesel-discussion/156207-photo-step-step-post-showing-w123-evaporator-removal-1983-240d-1982-300td.html?highlight=evaporator A/C thread http://www.peachparts.com/shopforum/diesel-discussion/297462-c-recommendations-mb-vehicles.html |
#8
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a new clutch should take care of that fine.
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#9
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I dont think the OP is off the title at all.....Just maybe not to the degree that you were thinking....so perhaps "misleading" to some.
I would think that in order to disassemble the compressor, one would need to remove the clutch assembly. I too am interested in this info as I have a noisy clutch assembly on my W123.
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85 300D 3 pedal. Current project. 83 300TD (need rear wiper assembly dead or alive) 84 300SD Daily driver 85 300TD almost 400k miles and driven daily. 98 E300D *sold 86 300SDL *sold and made flawless 10 hour journey to new home. ![]() |
#10
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I have seen the pictures of taking the actual R4 apart .... EEEEEEKKKKKK !!!!!!
Well, I will modify that.. normal people can take it apart just fine.. putting it back together and it working a reasonable time... that is different...
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1980 240d , chain elongation, cam marks reference: http://www.peachparts.com/shopforum/showthread.php?threadid=10414 http://www.peachparts.com/shopforum/diesel-discussion/305365-9-degrees-chain-stretch.html evap fin cleaning: http://www.peachparts.com/shopforum/diesel-discussion/156207-photo-step-step-post-showing-w123-evaporator-removal-1983-240d-1982-300td.html?highlight=evaporator A/C thread http://www.peachparts.com/shopforum/diesel-discussion/297462-c-recommendations-mb-vehicles.html |
#11
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I got a puller from Autozone. Set it up to pull on the pulley against the center bolt. Did not budge! Is the oulley not what I should pull on? Do I have to remove the 6 staked 8 mm bolts on the perimeter of the solenoid?
Leathermang, instead of posting about normal and abnormal people, how about posting some pertinent info from the Mercedes AC manual that you have?
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85 300D turbo pristine w 157k when purchased 167,870 July 2025 83 300 D turbo 297K runs great. SOLD! 83 240D 4 spd manual- parted out then junked |
#12
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Because my scanner is not set up with this computer..
WHAT ? you won't take my word on it ?
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1980 240d , chain elongation, cam marks reference: http://www.peachparts.com/shopforum/showthread.php?threadid=10414 http://www.peachparts.com/shopforum/diesel-discussion/305365-9-degrees-chain-stretch.html evap fin cleaning: http://www.peachparts.com/shopforum/diesel-discussion/156207-photo-step-step-post-showing-w123-evaporator-removal-1983-240d-1982-300td.html?highlight=evaporator A/C thread http://www.peachparts.com/shopforum/diesel-discussion/297462-c-recommendations-mb-vehicles.html |
#13
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You don't have to scan it. Just say: "you need this puller to go on xxx, and pull xxx, not xxx" etc.
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85 300D turbo pristine w 157k when purchased 167,870 July 2025 83 300 D turbo 297K runs great. SOLD! 83 240D 4 spd manual- parted out then junked |
#15
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Thanks whunter just the info I need!!! Good you are not a teaser like the leather guy.
![]() Went back to Autozone and they don't have the puller with the correct threads. They have one for the Ford but not for the GM R4.
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85 300D turbo pristine w 157k when purchased 167,870 July 2025 83 300 D turbo 297K runs great. SOLD! 83 240D 4 spd manual- parted out then junked Last edited by funola; 07-05-2010 at 10:21 PM. |
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