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Old 06-02-2011, 06:28 AM
Stretch's Avatar
...like a shield of steel
 
Join Date: Sep 2009
Location: Somewhere in the Netherlands
Posts: 14,461
Advice req'd:- shaft spline wear / measurements / possible fix 722.118 transmission

G'day Folks,

I've got a slight problem with a 722.118 transmission - BUT BEFORE YOU THINK oh I don't know about transmissions please read on because I'm looking for help with splines.

Statement of the problem:-

The only noticeable worn part on my transmission is a splined shaft in the front planet housing.



You can see in the picture above that there is a slight ridge in the first set of splines => towards the roller bearing race in the middle of the hole.

It looks to me as though the front planet housing has been shimmying on these splines as both sides of the splines are worn. As I've said before only the splines in the front planet housing are worn. The splines on the intermediate shaft (that fits into this bit) are fine.

Here's a picture of the two parts fitted together




Now the situation that I'd like to avoid is this one:-

722.118 Transmission problems, stripped out splines!

Where the splines have sheared right out of the front plant housing
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__________________
1992 W201 190E 1.8 171,000 km - Daily driver
1981 W123 300D ~ 100,000 miles / 160,000 km - project car stripped to the bone
1965 Land Rover Series 2a Station Wagon CIS recovery therapy!
1961 Volvo PV544 Bare metal rat rod-ish thing

I'm here to chat about cars and to help others - I'm not here "to always be right" like an internet warrior



Don't leave that there - I'll take it to bits!

Last edited by Stretch; 06-02-2011 at 06:35 AM. Reason: Added a bit
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