Parts Catalog Accessories Catalog How To Articles Tech Forums
Call Pelican Parts at 888-280-7799
Shopping Cart Cart | Project List | Order Status | Help



Go Back   PeachParts Mercedes-Benz Forum > Mercedes-Benz Tech Information and Support > Diesel Discussion

Reply
 
LinkBack Thread Tools Display Modes
  #166  
Old 01-08-2016, 12:37 AM
Hit Man X's Avatar
I LOVE BRUNETTES
 
Join Date: Sep 2004
Location: FUNKYTOWN
Posts: 9,087
Yessssss! Great work.

__________________
I'm not a doctor, but I'll have a look.

'85 300SD 245k
'87 300SDL 251k
'90 300SEL 326k

Six others from BMW, GM, and Ford.

Liberty will not descend to a people; a people must raise themselves to liberty.
[/IMG]
Reply With Quote
  #167  
Old 01-08-2016, 12:45 AM
Registered User
 
Join Date: Feb 2005
Location: Central California
Posts: 160
The first pic shows the new o ring installed and everything all lubed up

I have seen write ups on replacing this piston while the trans is in the car..For me, unless the the valve body and divider plate are removed, it is impossible to see if the piston and pin are in place correctly..

I didn't take a picture of the piston installed, or the cover installed..But it is pretty obvious on how it all goes in..

The last pic shows the plastic guide piece in place..It's job is to keep the band moving straight and not going crooked in it's movement..
Attached Thumbnails
Going to rebuild my 722.315-dscf4692.jpg   Going to rebuild my 722.315-dscf4693.jpg  
__________________
1978 300SD 303400 miles
1983 300D 341270 miles
1980 300SD 320456 miles
Reply With Quote
  #168  
Old 01-08-2016, 01:13 AM
Registered User
 
Join Date: Feb 2005
Location: Central California
Posts: 160
Here is another shot of the plastic guide thing in place..1st pic

Ready to install the selector shaft ..new seal first install..comes in the master kit..

Then the shaft is installed and locked in place with the bolt..Make sure the system moves smoothly and you should be able to put the tranny in park by rotating the shaft towards the rear..

In the last pic..on the right edge, you can just see the piston and pin in place.
Attached Thumbnails
Going to rebuild my 722.315-dscf4694.jpg   Going to rebuild my 722.315-dscf4698.jpg   Going to rebuild my 722.315-dscf4699.jpg   Going to rebuild my 722.315-dscf4700.jpg  
__________________
1978 300SD 303400 miles
1983 300D 341270 miles
1980 300SD 320456 miles
Reply With Quote
  #169  
Old 01-08-2016, 01:19 AM
Registered User
 
Join Date: Feb 2005
Location: Central California
Posts: 160
The only things that is missing around the outside perimeter are the neutral safety switch and the green modulator valve..I think that is it..

Those are easy and I will pass on showing those..If you have done all of this so far..installing the switch and mod valve are easy..
__________________
1978 300SD 303400 miles
1983 300D 341270 miles
1980 300SD 320456 miles
Reply With Quote
  #170  
Old 01-08-2016, 10:13 AM
Registered User
 
Join Date: Dec 2009
Location: Northwest Ohio
Posts: 605
Excellent job and congratulations!
__________________
1981 300TD 310k miles
1970 280sel 172k miles
1966 230 Fintail 162k miles

"Where are we going? And why am I in this hand basket?"
Reply With Quote
  #171  
Old 01-08-2016, 10:45 AM
Mölyapina's Avatar
User title not in use
 
Join Date: Oct 2012
Location: Chelmsford, Massachusetts
Posts: 4,373
This thread is amazing and extremely valuable. Thank you so much for all the hours of work that you have put into it.
Reply With Quote
  #172  
Old 01-08-2016, 12:52 PM
Registered User
 
Join Date: Jun 2004
Location: West of Ft. Worth. TX
Posts: 4,186
In post #158 you covered the kickdown solenoid. I had a quick question on how the wire attaches to the solenoid. The insulation on the wiring, for mine, has become extremely brittle and bare in places. I would like to replace the wire but was unsure of how it attaches to the solenoid. Pulling on the boot only produced another bare section in the insulation.

Great write up! I've been studying this as you've gone along, thinking this task was in my near future. Fortunately, I found a sticking kickdown switch, at the pedal, due to carpet interference. I may even buy a used transmission to rebuild and have on hand.
__________________
Sam

84 300SD 350K+ miles ( Blue Belle )
Reply With Quote
  #173  
Old 01-08-2016, 03:06 PM
Registered User
 
Join Date: Feb 2005
Location: Central California
Posts: 160
Quote:
Originally Posted by SD Blue View Post
In post #158 you covered the kickdown solenoid. I had a quick question on how the wire attaches to the solenoid.
I really didn't look at the solenoid, just cleaned it and put it back together..As I was yanking the engine and tranny out, I just cut the wire..

I figure at the factory that the car is going down the line..Engine and tranny drop in and someone below hooks all the wires up to the tranny..The neutral safety switch is a plug in and so should the Solenoid..

Here is another close up of my solenoid and a picture of a new one from a online parts house..Looks like it just plugs in..
Attached Thumbnails
Going to rebuild my 722.315-aaaaaa.jpg   Going to rebuild my 722.315-121212.jpg  
__________________
1978 300SD 303400 miles
1983 300D 341270 miles
1980 300SD 320456 miles
Reply With Quote
  #174  
Old 01-10-2016, 09:03 PM
Registered User
 
Join Date: Feb 2005
Location: Central California
Posts: 160
Alright..
Go back to page 3..Posts 33-37

The transmission is on it's back with it's belly facing upwards

You will see in those earlier posts all the plastic pieces that need to go back in..

After all that is done, then it is time to open up the lower valve body with the intermediate plate..

Mike
__________________
1978 300SD 303400 miles
1983 300D 341270 miles
1980 300SD 320456 miles
Reply With Quote
  #175  
Old 01-10-2016, 09:52 PM
Registered User
 
Join Date: Feb 2005
Location: Central California
Posts: 160
now on posts 38-42..I divided the intermediate plate (9) and the lower cover. You can see the 4 bolts that are used to sandwich the mount cover plate(5),the 2 gaskets..The big gasket(8) and the smaller gasket(14) for the lower cover..

Remember when I took the lower cover off, there was no gasket (14)installed there..

It is time to clean all of this up and put it back together..

I will start making some nice pictures of all this..
Attached Thumbnails
Going to rebuild my 722.315-333.jpg  
__________________
1978 300SD 303400 miles
1983 300D 341270 miles
1980 300SD 320456 miles
Reply With Quote
  #176  
Old 01-10-2016, 10:08 PM
Registered User
 
Join Date: Feb 2005
Location: Central California
Posts: 160
Go back to post 41-42..
We are going to totally disassemble the lower cover piece..There is 2 screen pieces and a special round looking valve that was removed earlier..I had them stored in a plastic Ziploc bag..
Attached Thumbnails
Going to rebuild my 722.315-444.jpg   Going to rebuild my 722.315-555.jpg   Going to rebuild my 722.315-667.jpg  
__________________
1978 300SD 303400 miles
1983 300D 341270 miles
1980 300SD 320456 miles
Reply With Quote
  #177  
Old 01-10-2016, 10:14 PM
Registered User
 
Join Date: Feb 2005
Location: Central California
Posts: 160
Here is a great shot from the manual in regards to everything that is involved tearing apart the lower cover..

Parts 27 and 25 are those 2 screens and that round valve..

We are going to take apart the 2 spool assemblies..One at a time..

Hold on tight!!
Attached Thumbnails
Going to rebuild my 722.315-777.jpg  
__________________
1978 300SD 303400 miles
1983 300D 341270 miles
1980 300SD 320456 miles
Reply With Quote
  #178  
Old 04-15-2016, 09:46 AM
Registered User
 
Join Date: Jun 2006
Location: Northern New Jersey
Posts: 169
300dmichael:

Wow! This has been a fantastic writeup/walk-through! Thanks for your contribution.

I'd now be quite confident in doing this rebuild - if it were to come up. Lou
__________________
'83 300 SD
'68 Triumph TR 250 - The only car I ever loved more than the Mercedes; who needs electricity, anyway? - Damn, why did I sell it?!
'59 Jaguar 3.4 'Le Chat Noir' - Damn, why did I sell it?!

It's difficult to make predictions, especially about the future.
- Niels Bohr
Reply With Quote
  #179  
Old 05-21-2020, 07:50 PM
Registered User
 
Join Date: May 2019
Posts: 31
Quote:
Originally Posted by 300dmichael View Post
here is the pictures showing the removal of those 3 plastic parts..One of those screens was pretty well plugged with brown sludge..

This lower cover is done with for now



OMG thank you for this very particular fine detail and photos
having realized that my 722.315 was missing those two tiny thimble screens
nowhere on the internet is there a photo of the original part

but I managed to find what I thought was an easy replacement on a parts catalog...



only to find out they are totally different, they are about the same size but they have all this exta plastic on the outside that doesnt fit into the little hole on the plate of the 722.315

the original part is of course not available anymore and unless I find someone with a old valve body laying around seems I might be SOL, but at least now I know im not crazy.
Reply With Quote
  #180  
Old 04-24-2022, 01:10 PM
ngarover's Avatar
Registered User
 
Join Date: Oct 2010
Location: Northern Georgia
Posts: 1,964
Threads like this are what make Peach what it is. This even after all these years is simply the best most thought out how to on taking on this project. Thanks for all the time that was put into this.

Reply With Quote
Reply

Bookmarks


Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On
Trackbacks are On
Pingbacks are On
Refbacks are On




All times are GMT -4. The time now is 08:30 AM.


Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2024, vBulletin Solutions, Inc.
Search Engine Optimization by vBSEO 3.6.0
Copyright 2024 Pelican Parts, LLC - Posts may be archived for display on the Peach Parts or Pelican Parts Website -    DMCA Registered Agent Contact Page