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#211
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I didn't have a engine lift with me so I couldn't get it out.
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1985 300TD Turbo Euro-wagon 1979 280CE 225,200 miles 1985 300D Turbo 264,000 miles 1976 240D 190,000 miles 1979 300TD 220,000 GONE but not forgotten 1976 300D 195,300 miles 1983 300D Turbo 175,000 miles http://i42.photobucket.com/albums/e3...e485-1-2-1.jpg |
#212
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This alternator will not work with the serpentine belt. Use an alternator from a later model gasser. I am going to get one as soon as I can...
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"I have no convictions ... I blow with the wind, and the prevailing wind happens to be from Vichy" Current Monika '74 450 SL BrownHilda '79 280SL FoxyCleopatra '99 Chevy Suburban Scarlett 2014 Jeep Cherokee Krystal 2004 Volvo S60 Gone '74 Jeep CJ5 '97 Jeep ZJ Laredo Rudolf ‘86 300SDL Bruno '81 300SD Fritzi '84 BMW '92 Subaru '96 Impala SS '71 Buick GS conv '67 GTO conv '63 Corvair conv '57 Nomad ![]() |
#213
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Alternator upgrade with serpentine belt
Quote:
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#214
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-Nate 1982 240D 408,XXX miles Ignorance is the mother of suspicion and fear is the father I did then what I knew how to do ~ now that I know better I do better |
#215
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It's a nasty job to be sure , look for a Saab that's partially disassembled , that makes it easier .
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-Nate 1982 240D 408,XXX miles Ignorance is the mother of suspicion and fear is the father I did then what I knew how to do ~ now that I know better I do better |
#216
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there are a couple bolts to remove, then from up on top, I removed the clamp off the oil fill tube. then woggled it back and forth till it broke off. then reached down between the engine and firewall. I think i used a 6 inch extention and a wratchet to remove one or two bolts. then it just lifted out. there is another year with the sideways engine, but the alt. sits up a little higher on the same side. I never did get that PITA out. the one out of the 87 was brand new, and she puts out real good ![]() not too bad for $15. Charlie
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there were three HP ratings on the OM616... 1) Not much power 2) Even less power 3) Not nearly enough power!! 240D w/auto Anyone that thinks a 240D is slow drives too fast. 80 240D Naturally Exasperated, 4-Spd 388k DD 150mph spedo 3:58 Diff We are advised to NOT judge ALL Muslims by the actions of a few lunatics, but we are encouraged to judge ALL gun owners by the actions of a few lunatics. Funny how that works |
#217
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I finally dug up the old email I had in my archives about another alternator upgrade option for W123's. See below for details. Only problem is, the price has gone up a little in the past few (ok, five years - to the day!).
![]() Direct URL: http://www.wranglernw.com/showproduct.aspx?productid=6476 ------ Forwarded Message ![]() |
#218
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^^^ this would be a great setup if you are pimping the vehicle with big subwoofers and 1500W sound systems. 520 bucks is a little over my budget though!
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------------------------------------------ Aquilae non capunt muscas! (Eagles don't hunt flies!) 1979 300SD Black/Black MBtex239000mi 1983 300TD euro-NA. White/Olive Cloth-MBtex 201000mi. Fleet car of the USA embassy in Morocco 1983 240D Labrador Blue/Blue MBtex 161000mi |
#219
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I didn't use the 'normal' 115 amp Saab alternator, hence it didn't quite bolt in as you're describing. I used an alternator from a late model 9-3/9-5 with a 130 amp output.
The pulley sat too far forward, so using a shim behind the pulley would have made things worse, so I needed to shave the two rear most bosses and install a couple of shims on the front bosses to push the entire alternator back. I used the stock 80A alternators pulley, directly mounted onto the new saab alternator, with no shims at all. I even has to shave some material off the alternator from behind the pulley, so it wouldn't foul on the alternators casing. |
#220
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I finally got my alternator out of the 87 9000 Saab. I went to get it tested and they couldn't tell me if it was good or not. I took it to 3 places(2 advance auto stores, Autozone). The gal at autozone tested it and the computer said it passed. The guys at advance auto had trouble hooking it up, but they finally got it. It was putting out almost 15V when under load. But the doide light wouldn't go out on the machine. I asked him if it should be off and he told me he didn't ever know what it means(that figures). So my question is, should the doide light be on or off while testing? Thanks
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1985 300TD Turbo Euro-wagon 1979 280CE 225,200 miles 1985 300D Turbo 264,000 miles 1976 240D 190,000 miles 1979 300TD 220,000 GONE but not forgotten 1976 300D 195,300 miles 1983 300D Turbo 175,000 miles http://i42.photobucket.com/albums/e3...e485-1-2-1.jpg |
#221
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I tried installing my 80amp unit today but I got confused about the wires. The terminal block is about a foot behind the passenger side headlight on the body. It seems that there are some wires running down the wheel well and connected to the terminal block, then some going from the terminal block to the starter or something. How do I remove the original plug, cut it out? Which wires do I need to hook up to make this work? Thanks
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1985 300TD Turbo Euro-wagon 1979 280CE 225,200 miles 1985 300D Turbo 264,000 miles 1976 240D 190,000 miles 1979 300TD 220,000 GONE but not forgotten 1976 300D 195,300 miles 1983 300D Turbo 175,000 miles http://i42.photobucket.com/albums/e3...e485-1-2-1.jpg |
#222
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Once you've unplugged it , the top of the plug simply snaps open , allowing you to slide the wires out ~ either cut the ends off and crimp on new ones with the correct size holes (the red wires will need crimp connectors with yellow insulation
, the other thin wire uses a blue connector . Or , I've seen some DIY'ers just use the tip of thier test light probe to open a hole through the old push on connectors.... slip then right onto the studs , add flat washers and nuts... Be sure to use flat washers on the alternator studs no matter how you finish the wire ends . There's no need to run new wires , the old ones have plenty of length . Others will chime in here , hopefully with pix of how they did it .
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-Nate 1982 240D 408,XXX miles Ignorance is the mother of suspicion and fear is the father I did then what I knew how to do ~ now that I know better I do better |
#223
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I finally swapped my rebuilt 55amp OEM Bosch unit for the AL129X 115amp alternator from a 1993 Saab 9000. For $85 with no core to return I retired the 55amp factory alternator. May it R.I.P. I have swapped the 55amp OE version twice in the last year, the third time would have been last week. I found this "thread" and descided the 115amp Bosch unit from the Saab was a better solution, especially if I want to upgrade the audio with two amps and 1000 watts or more.
Power.. you either have the amperes or you don't. With 1/0 wiring and a fresh 49 group battery, my days of being let down by a failing 55amp OE alternator are now over. Thanks to your feedback and suggestions in the "tread". This was quite easy. I did have to go to a longer V-belts as suggested on this "thread". The 10mm x 1000mm Contitech were swapped for Gates XL (model 7400) V-belt which are 10mm x 1031mm. They worked perfectly with plenty of adjustment still left on the factory mounting bracket. Pictures coming with the wiring upgrades. |
#224
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quaid- what model car did you put the 130A alternator in? if you managed to install it on a 617 engine i'm impressed. i just got the 115A al129x from a 92 saab 9000. had to remove the front passenger wheel and plastic splash guard. then 2 6mm hex bolts hold the alternator. i ended up taking off the upper right motor mount, the power steering reservoir, and still couldnt get that alternator out. i finally unbolted the throttle body and removed the upper and lower intake manifolds. wasn't really that difficult and the alternator just lifted straight out.
im upgrading my alt. because i've got an onboard wvo filtration setup in my trunk. Ive got a 1/2hp electric pump spinning a dc-20 centrifuge atop a heated 55 gal drum that was cut to fit in the trunk. I bought a 2000W inverter (i know its overkill but got it cheap) and am hoping i can run the pump while driving. The pump uses 9.2A @ 115V, which is a little over 1000W. If my inverter is 85% efficient then it needs 1250W. 1250W/14V=89A or 1250W/12V=104A used by the inverter. with no headlights or accessories on whats the amp draw to keep the car running? will i need a second battery?
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1981 300SD, 270K, two tank wvo system 1985 300D, 288K, california version 1985 300DT wagon, 315k, broken odo |
#225
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I remember that some of those early Saab 9000's are a pita to get the alternator out of!
My alternator came from a late 1990's 'GM' Saab 9-5. I think the model was between 97 and 2000. Its not fitted to an 617, but an M117 in my 500sel - The principal should be the same though, as the 117 and 617 use the same alternator style. Like I said, its not a direct swap in, it did need a little tweaking. |
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