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#301
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I appreciate the response, but have you done this swap? It doesn't bolt in as easily as the original. Some folks in this situation thread mentioned that as a way around the problem, but it hasn't worked so far.
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#302
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Quote:
Maybe you could take some photos and post up so we can see what is going on?
__________________
Cruise Control not working? Send me PM or email (jamesdean59@gmail.com). I might be able to help out. Check here for compatibility, diagnostics, and availability! (4/11/2020: Hi Everyone! I am still taking orders and replying to emails/PMs/etc, I appreciate your patience in these crazy times. Stay safe and healthy!) 82 300SD 145k 89 420SEL 210k 89 560SEL 118k 90 300SE 262k RIP 5/25/2010 90 560SEL 154k 91 300D 2.5 Turbo. 241k 93 190E 3.0 235k 93 300E 195k |
#303
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![]() ![]() In the top photo, you can see that I can't line-up the bolt hole on the bottom with the belts on, and on the lower one, if you look closely, you will see that the top boss on the alt is hitting the top mount, which is also hitting the water outlet. I also can't get the top mount home so I can line-up the bolt holes for it. |
#304
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Why not just get a stock alternator rewound for more amps?
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1982 300D Turbodiesel, daily driver. Mods so far: Fram 8038 paper filter, 4 brake light mod, Gen II w126 (front) rotors/calipers, boost turned up to 12lbs, non-egr manifolds, water/methanol injection, 4-speed manual 1980 300SD Turbodiesel, project car, nearly ready to hit the street 1974 240D, New paint |
#305
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I did this on several of my Mercs both NA and turbo chagred .
It was so long ago that I don't recall the details but you're fighting your self by trying with the belts in place . As I mentioned earlier , the higher out put alternator is still worthless until you get a BOSCH branded voltage regulator , then even the weeny 55 Ampere original ones are just fine . HUGO and other off brand voltage regulators never raise the voltage high enough to get full charging , especially around town where 99 % of all driving occurs . Try installing it with the bent adjuster fixed and no belts then see .
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-Nate 1982 240D 408,XXX miles Ignorance is the mother of suspicion and fear is the father I did then what I knew how to do ~ now that I know better I do better |
#306
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![]() Quote:
I have never had good luck with idle power with small case alternators 'rewound' for higher maximum amperage. A bigger case just works better all around.
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I'm not a doctor, but I'll have a look. ![]() '85 300SD 245k '87 300SDL 251k '90 300SEL 326k Six others from BMW, GM, and Ford. Liberty will not descend to a people; a people must raise themselves to liberty.[/IMG] |
#307
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Generally...re-winding for more peak output will reduce the low RPM output in most cases.
__________________
Cruise Control not working? Send me PM or email (jamesdean59@gmail.com). I might be able to help out. Check here for compatibility, diagnostics, and availability! (4/11/2020: Hi Everyone! I am still taking orders and replying to emails/PMs/etc, I appreciate your patience in these crazy times. Stay safe and healthy!) 82 300SD 145k 89 420SEL 210k 89 560SEL 118k 90 300SE 262k RIP 5/25/2010 90 560SEL 154k 91 300D 2.5 Turbo. 241k 93 190E 3.0 235k 93 300E 195k |
#308
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I installed an Eagle Elec 120A alternator on my 83 approx 4 years ago and did not have any problems. Did you compare your old alt to the new alt as far as clocking? I do not remember the details of the install but I think you have to have to install the alt mount and the alt as an assembly. Try it with the belts off, you don't want to be fighting them to align the bolts
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85 300D turbo pristine w 157k when purchased 161K now 83 300 D turbo 297K runs great. SOLD! 83 240D 4 spd manual- parted out then junked |
#309
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But I think you are right. The bracket goes on the alternator, then the assembly gets installed. I do remember having to wiggle things around a bit but it was not a monumental fight.
__________________
Cruise Control not working? Send me PM or email (jamesdean59@gmail.com). I might be able to help out. Check here for compatibility, diagnostics, and availability! (4/11/2020: Hi Everyone! I am still taking orders and replying to emails/PMs/etc, I appreciate your patience in these crazy times. Stay safe and healthy!) 82 300SD 145k 89 420SEL 210k 89 560SEL 118k 90 300SE 262k RIP 5/25/2010 90 560SEL 154k 91 300D 2.5 Turbo. 241k 93 190E 3.0 235k 93 300E 195k |
#310
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Thanks for All the suggestions so far, putting the bracket on the alt was the bit I had forgotten. However, I am still having trouble getting the top bolt on. The 'dent' in the top Bracket needs to be deeper, I'm still hitting the water outlet. I am considering notching it out so that it will clear more easily.
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#311
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Quote:
Is this on a 123 or 126?
__________________
Cruise Control not working? Send me PM or email (jamesdean59@gmail.com). I might be able to help out. Check here for compatibility, diagnostics, and availability! (4/11/2020: Hi Everyone! I am still taking orders and replying to emails/PMs/etc, I appreciate your patience in these crazy times. Stay safe and healthy!) 82 300SD 145k 89 420SEL 210k 89 560SEL 118k 90 300SE 262k RIP 5/25/2010 90 560SEL 154k 91 300D 2.5 Turbo. 241k 93 190E 3.0 235k 93 300E 195k |
#312
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![]() Quote:
I had to reclock it for the 560. It ran a whopping $7 at my local shop. The Eagle Electric unit I bought was junk. Idle output was comical...worse than the 65A I removed, used it as a core on a Bosch reman.
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I'm not a doctor, but I'll have a look. ![]() '85 300SD 245k '87 300SDL 251k '90 300SEL 326k Six others from BMW, GM, and Ford. Liberty will not descend to a people; a people must raise themselves to liberty.[/IMG] |
#313
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83 300td, w123.
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#314
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I've been through a few alts before getting good ones. The first 143A I got from Advance Auto for the 190E failed. So did the second...but the third has been fine for 5+ years now. The 300D's first 143 I failed to properly torque the bolts on after I re-clocked it...and it failed sometime during the week. Ended up driving home with no power. Battery dropped all the way down to 5V by the time I was home lol. The 150A Bosch I bought on ebay has been fine. No complaints on the AL129x's I put in. Both were from AutoZone.
__________________
Cruise Control not working? Send me PM or email (jamesdean59@gmail.com). I might be able to help out. Check here for compatibility, diagnostics, and availability! (4/11/2020: Hi Everyone! I am still taking orders and replying to emails/PMs/etc, I appreciate your patience in these crazy times. Stay safe and healthy!) 82 300SD 145k 89 420SEL 210k 89 560SEL 118k 90 300SE 262k RIP 5/25/2010 90 560SEL 154k 91 300D 2.5 Turbo. 241k 93 190E 3.0 235k 93 300E 195k |
#315
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Can you provide details how you did the test on idle output? The only test I did was idle voltage. Old alt was putting out 13.8 14.0 v. The Eagle elec 14.3 v.
__________________
85 300D turbo pristine w 157k when purchased 161K now 83 300 D turbo 297K runs great. SOLD! 83 240D 4 spd manual- parted out then junked |
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